230 Citroen CX 1985 1.G Workshop Manual

Page 4 of 394

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number
VIA. 000
VIA. 00
VIA. 00-600
vlA. 00-655
VIA. 01
WA. 02
MA. 03
MA. 100-00
MA. 112-O
MA. 120-O
MA. 142-000
MA. 142-00
MA. 142-00 a
MA. 142-00 b
MA. 142-00 SI
MA. 142-O
MA. 142-O SD
MA. 144-00
MA. 144-O
MA. 173-O
MA. 210-00
MA. 210-00 a
MA. 210-O
MA. 210-O a
MA. 220-O
MA. 221-O
MA. 230-00
MA. 230-O
MA. 236-O
MA. 312-00
MA. 314-O
MA. 320-00
MA. 320-O LIST OF OPERATIONS
IN MANUAL 818-l
cc CX Petrol )) uehicles
DESCRIPTION GENERAL
General characteristics
Jacking and towing points
Exterior and interior dimensions
Fitting the rubbing rails
Protection of the electrical units
Working on the hydraulic system : fitting precautions
Recommended materials ENGINE - CA,RBURATlON - IGNITION - COOLING
+O 2
Characteristics and special features of the engine (M 20/616, M 22/ 617,
M 23/623 and M 23/622 )
Checking and adjusting the valve operation :
- Adjusting the rocker clearance
Checking the engine timing
General features of the carburation
Characteristics and special features of the carburettor (M 20/616 engine )
Characteristics and special features of the carburettor ( M 22/617 engine )
Characteristics and special features of the carburettor ( M 23/ 623 engine )
Characteristics and special features of the anti-pollution system
I SWEDISH Jlurket r,c~kicles )
Adjusting the carburettor - adjusting the idling speed
Checking and adjusting the anti-pollution system
(SIVI:‘DfSH Mdrkct rvhicles J
Characteristics and special features of the electronic fuel injection system
(L.~etKJnic )
Checking and adjusting the electronic fuel injection system (1..Jetrolzic)
Checking the petrol feed system
- Petrol pump, and petrol filter
Characteristics and special features of the ignition system
Characteristics and special features of the electronic ignition system
Checking and adjusting the ignition
Checkinq and adjusting the electronic ignition
Checking the oil pressure (on
the rvhicle )
Filling and adjusting the pneumatic oil gauge
Characteristics and special features of the cooling system
Working on the cooling system
Aligning the pulleys CLUTCH - TORQUE CONVERTER
*O 3
Characteristics and special features of the pedal-operated clutch
Checking and adjusting the pedal-operated clutch control
- Checking the clutch clearance
Characteristics and special features of the torque converter
- Characteristics
- Operating diagram of the torque converter
Checking and adjusting the gap of the contacts controlling the electro-valve
- Checking the pressure in the converter oil-feed system

Page 50 of 394

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OPERATION No MA. 03 : K C’C c ,I,,, ~,~‘,r’dVd nln/c~rinls
NAME
AGIR
BARTHELEMY
BOSTIK S.A.
BRASSART J
ETN BREGER
CEFILAC
( Department joint Curty )
C.F.R. ( TOTAL )
COMET
(Department D.A.V.A. 1
COLFIX ( SCHULTZ )
DISIMPEX
DOW-CORNING S.A.R.L.
LAMBERT-RIVIERE
MAGNUS
METOLUX S.A. FRANCE
(Societe Henri Lecocq 1
MINNESOTA DE FRANCE
MIPLACOL
MOLYDAL
MULLER & Cie
ONFROY
P.C.A.S.
RAVICOLOR
REDEX--FRANCE
REST-AGRAF
S.E.B.I.S.
SOFRALUS-BARDAHL
TEROSON LIST dF MANUFACTURERS
ADDRESS
6936G SEREZIN du RHDNE .......
61, rue Defiance 943G0 VINCENNES ...........................................
5, route de St Leu 95360 MONTMAGNY ......................................
44, rue de la Boetie 75008 PARIS ...............................................
Le Pasty St Aubin de Luigne 49190 ROCHEFORT LOIRE .......
25, rue Aristide Briand 69800 SAINT PRIEST ..........................
or 7 a 11, rue de la Py 75020 PARIS ..........................................
11, rue du Docteur Lancereaux 75381 PARIS CEDEX 08 .......
10, rue Eugene Cazeau 60300 Z.I. de SENLIS ...........................
43, route de la Metzeau 68100 MULHOUSE ................................
1, rue Goethe 75016 PARIS ...........................................................
140, avenue Paul Doumer 92500 RUEIL MALMAISON ..............
16, rue de Miromesnil 75008 PARIS .............................................
12, rue du Moulin de Cage 92390 VILLENEUVE LA GARENNE
167, rue de Fontenay 94300 VINCENNES ...................................
135, boulevard Serurier 75019 PARIS, ..........................................
52, avenue de la Concorde 93270 SEVRAN ................................
60, rue des Orteaux 75020 PARIS ................................................
28, avenue de 1 Opera 75002 PARIS ............................................
35, rue L. Sampaix 75010 PARIS .................................................
23, rue Bossuet 91160 LONGJUMEAU ........................................
32, rue de Mulhouse .. 68304 St LOUIS ...........................................
86, avenue de la Republique 93300 AUBERVILLIERS .............
6, place du General Leclerc 92300 LEVALLOIS .......................
3 a 5, rue de Metz 75010 PARIS ...................................................
27, boulevard du General Leclerc BP 29 - 59051 ROUBAIX .....
175 a 179, avenue J. Jaures _ 75019 PARIS ................................. TELEPHONE
( 78 ) 49.80.27
328.42.87
964.64.12
359.54.82
(41 1 41.73.03
(78 ) 20.08.94
797.01.49
267.15.00
453.13.20
( 89 ) 42.10.84
727.89.59
977.00.40
265.16.50
798.13.30
808.55.11
202.80.80
939.85.36
797.28.30
742.58.36
206.84.70
909777.85
(89) 67.13.37
352.75.94
757.67.34
770.13.08
(20 ) 70.02.1
202.50.72

Page 169 of 394

Downloaded from www.Manualslib.com manuals search engine COOLING
Op. MA. 230-00
1
I

Page 175 of 394

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 230.00 : ( i ‘<i,ri<,i ,i\,,< 5 Ni,il ‘,J# <ii// /, N/iii< % i,, li’i <r,o//,,: \, \I, li, Op. MA. 230.00 5
1 Radiator 2
Electric fan ( s )
3 De-oerot~ng pipe 4
Header tank
5 Thermostat 6
Heater unit
7 Inlet manifold
8 Cylinder-heod outlet tank
8 -‘I KY - -
Partial-view F - Partial view F
6
Thermostat open

Page 177 of 394

Downloaded from www.Manualslib.com manuals search engine OPERATION NJ MA. 230.00 : 1 i !O,Oi ,V,iC,i< c “ii<, ‘/QC < iOi ,< “,,i!< 0, ii’< <riniil,,g \\l,< r>/
Op. MA. 230.00 7
COOLING SYSTEM
2 4 litre engine fuel injection (Thermostat and heater unit open)
Hat coolant
Cold coolant
Partial view F
1 Rodiotor
2 Electric fon (5)
3 De-aerating pipe
4 Header tank
5 De-aeration chamber
6 Thermostat
7 Heater unit
6 Drain top
9 Thermal switch for fan
0 Bleed screws
Thermast.t open

Page 178 of 394

Downloaded from www.Manualslib.com manuals search engine OPERATION No MA. 230.0 : M k
08 ,ri,y r,i, //I<’ roo/i,ip c, s,w,,.
Op. MA. 230.0 1 FILLING THE WATER SYSTEM
IMPORTANT
: Core must be token to protect alternator from water whenever working on cooling systems fitted close to this unit.
Two operations are involved
- Complete filling i roolir~g c~s~<,v, nvd bvolvr ,,ail ,
- Partial filling I roolir,p ~J~S/IW, oul~* 1
NOTES
Draining the radiator and the engine unit does not involve draining the heater unit.
- De-aeration of the system is only operative when the thermostat is open 1 v,rgiur wnnu J.
I. COMPLETE REFILLING 1. Remove
spare wheel
.
2. Open heater control to fullest extent ( inside
vehicle 1.
3. Unscrew the two bleed screws ( 1 ) and ( 2 ).
Place a tronsporent tube
200 mm in length
over each screw in order to ovoid the escape
of the liquid.
4. Disconnect the heater outlet hose and pour in
approximately 0.6 litre of cooling liquid.
Reconnect tube ( 4).
5. Fill remainder of circuit slowly through the
header tank and close bleed screws I 1) and
( 2) after releasing air
6. Remove transparent tubes ( 3) and close header
tank.
NOTE : To induce primitzg o/pum~,~~~sseri;irrp
o/ circuit I I bar 1 f 14. 5 psi ) may b+ r~i/vrtd:
(11 through overflow orifice ( 5)
I Vehicles -2/ 1976 ).

Page 179 of 394

Downloaded from www.Manualslib.com manuals search engine 2 OPERATION No MA. 230-O : II .h’ 0, fug Ol, I/7‘, rodir,p sys/w1.
b) by replacing the header tank cap with a
flexible rocker-cover union
I V~~/7id<~S 2/ IU7h - ,
7. Run engine at approximately 2000 rpm until
electric fan (5) cut (5) in.
Then let the engine idle for about 10 mins.
Never open header tank cap while electric fan (5)
ore/is in operation.
Do not open bleed-screws ( 1 ) and (2) while engine
is running.
8. After releasing the air. water level should
stabilize in header tank. Level should be checked
when the engine is cold.
9. Fit the rubber covers cm the bleed-screws.
Replace spare wheel.
II. PARTIAL FILLING
Same operations as for total filling except that
the heater unit is not filled by outlet tube ( 3)
to the radiator.
111. FILLING AND DE-AERATING THE AUXILIARY
HEATER UNIT ON CX AMBULANCE VEHICLES
Before connecting the auxiliary heater unit water
system to the main system. the following must
be carried out :
- Fill up the auxiliary heater unit and its hoses
( with heater control open I with 1.6 litres
( 2.8 pts 1 of coolant liquid of the some type
as that used in the main
system.
- Connect all hoses. and tiqhten 011 hose clips.
-Stat engine. and wait for electric fan (5) to
to cut-in ( De-aeration time 1.’
- Check the operation of the auxilioly heater unit.
- WHEN THE ENGINE IS COLD, check the level,
and top up if necessary.