remove Citroen XSARA 2004 1.G User Guide

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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT 2002
Sans Powerassisted steering.
Tools.
[1]
Belt tension measuring instrument: 4122T
Removal.
Loosen the screws (2).
Tighten the screw (1)until it is against its stop.
Remove the belt.
Refitting. Refit the belt.
Fit the tool [1]on the belt at "d".
Tighten the screw (1)to obtain:106 ±10 SEEM units. Tighten the screws (2)to 2 m.daN.
Remove the tool [1].
B1BP1SECB1BP1SDC
Engine: WJY
XSARA

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ENGINEXSARAAUXILIARY EQUIPMENT DRIVE BELT 2002
Sans Powerassisted steering With air conditioning.
Tools.
[1]
Belt tension measuring instrument: 4122T
Removal.
Loosen the screws (1).
Tighten the screw
(2)until it is against its stop.
Remove the belt.
Refitting.
Refit the belt.
Fit the tool
[1]at "e".
Tighten the screw
(2)to obtain:106 ±10 SEEM units.
Tighten the screws (1)to 2 m.daN.
Remove the tool
[1].
B1BP1SGCB1BP1SFC
Engine: WJY

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ENGINE
XSARA
AUXILIARY EQUIPMENT DRIVE BELT 2002
Powerassisted steering without air conditioning.
Tools.
[1]
Belt tension measuring instrument: 4122T
Removal.
WARNING: If the belt is to be reused, measure the tension before removal.
Loosen:
the screw
(1).
the nut
(2).
NOTE:The tensioner arm (3) must be against the alternator.
Remove the belt.
B1BP1SHD
Engine: WJY

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ENGINEAUXILIARY EQUIPMENT DRIVE BELT
Engine: WJY
Powerassisted steering without air conditioning (continued).
XSARA
Refitting. Refit the belt.
Place the tool [1]on belt at "f".
WARNING: Position tool [1], with the knob downwards. Tighten the nut (2)to obtain a value of :
Reused belt:Keep the value taken at removal.
New belt:Tension should be 110 SEEM units.
Tighten the screw (1)to 9.5 m.daN.
Check belt tension, using tool [1].
Tension should be 144 ± 3 SEEM units.
Remove the tool [1].
Start the engine and run it for 10 seconds.
Stop the engine.
Place the tool
[1]on the belt at "f".
Tension should be 130 ± 4 SEEM units.
Remove the tool [1].
B1BP1SJD

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ENGINE
XSARA
AUXILIARY EQUIPMENT DRIVE BELT 2002
Powerassisted steering with air conditioning.
Tools.
[1]
Dynamic tensioner peg: () 0188 H
[2]Belt tension measuring instrument: 4122T
Removal.
Peg the dynamic tensioner (1)at "a", using tool [1].
Loosen the screw (2)of the roller (3).
Turn the roller (3)backwards.
Remove the belt.
NOTE:If it can not be pegged at "a":
Loosen the screw (2)of the roller (3).
Using a 7 mmsquare drive, turn the roller (3)at "b".
Peg the tensioner (1)at "a", using tool [1].
NOTE:If the belt is broken:
Support the engine using a jack (insert a wooden block between the housing and the jack).
Remove the right engine support. Using a square drive at
(b)turn the tool (3)in the direction of the arrow "a", so that it can be
pegged at "a"using the tool [1].
B1BP1SKC
Engine: WJY

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ENGINEAUXILIARY EQUIPMENT DRIVE BELT 2002
Powerassisted steering with air conditioning (continued).
Refitting.
Refit the belt.
Using a
7 mm squaredrive at "b", turn the roller (3), until the tool [1]located at "a"becomes
free.
Tighten the screw
(2).
Remove the tool
[1].
B1BP1SLC
Engine: WJY
XSARA

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ENGINE
AUXILIARY EQUIPMENT DRIVE BELT
Engines: 8HX 8HW
With compressor and alternator .
B1BP2MKCB1BP2MJD
Tools.
[1]
Pliers for removing plastic pegs: 7504T
[2]Tensioner roller compression lever:().0194.E
[3]Tensioner roller setting peg Ø4 mm: ().0194.F
Removing.
Disconnect the battery negative cable.
Raise and support the vehicle, wheels hanging.
Remove the front RH wheel.
Move aside the splashshield, using tool
[1].
IMPERATIVE: In the case of belt reuse, mark the
direction of rotation of the belt. If the index on the
tensioner roller is outside the marks, change
the auxiliary equipment drive belt.
The alternator (1).
The aircon compressor (2).
Detension the auxiliary belt tensioner roller, using tool [2].
Position the peg [3].
Remove the auxiliary drive belt.
C2 C3 C3 PLURIEL

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ENGINEAUXILIARY EQUIPMENT DRIVE BELT
Engines: 8HX 8HW
Markings on the dynamic tensioner roller.
«a»
Position of «maximum wear» of the auxiliary drive belt.«b»Normal position.
Refitting.
NOTE:
Check that the tensioner roller moves freely (no tight spot). If this is not the
case, replace the tensioner roller.
Respect the direction of fitting of the drive belt.
Complete the setting of the belt, of both sides, by means of the tensioner roller.
Make sure that the drive belt is correctly positioned in the
«V»grooves of the
various pulleys.
Move the tool
[2]on the tensioner roller to remove the peg [3].
B1EP18UD
C2 C3 C3 PLURIEL

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ENGINE
XSARA
AUXILIARY EQUIPMENT DRIVE BELT 2002
Tools.
[1]
Dynamic tensioner compression lever: ().0188.Z
[2]Peg for dynamic tensioner roller: ().0194.F
Removing.
IMPERATIVE: Respect the safety and cleanliness requirements specific to high pressure
diesel injection engines (HDi).
Remove:
The front RH wheel.
The underengine sounddeadening.
The splashshield.
WARNING: Mark the direction of fitting of the accessories drive belt, if it is to be reused.
Compress the tensioner roller (1)by acting at «a»(clockwise), using tool [1].
Peg at «b», using tool [2].
Keeping the tensioner roller (1)compressed, remove the accessories drive belt.
IMPERATIVE: Check that the rollers (1) and (2) can turn freely (without play and without
tight spots).B1BP2VZD
Engine: 8HZ

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ENGINEXSARA
AUXILIARY EQUIPMENT DRIVE BELT 2002
Refitting.
WARNING:
Belt to be reused, mark the direction of fitting of the belt.
Refit the accessories drive belt.
Compress the tensioner roller
(1)by acting at «a»(clockwise), using tool [1].
Remove tool
[2].
IMPERATIVE: Make sure the belt is correctly positioned in the grooves of the various
pulleys.
Complete the refitting in the opposite order to removal.
Engine: 8HZ
B1BP2VZD