engine Citroen XSARA PICASSO 2004 1.G Workshop Manual

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INJECTION
STANDARD
ALL TYPES
EMISSION STANDARDS
PSA
A/S PREngines ApplicableVehicles
ECE
R 15.04
ECE
R 15.05
W vp 15.05
Petrol
E.E.C.
APPLICATIONS
OBSERVATIONS
CHARACTERISTICS
Petrol
Diesel K
K’15.04
15.04
With oxygen sensor,
without catalytic converter Utility vehicles:
All Types
Private vehicles:
> 2 litres
• new models • existing models
10/89
imminent
01/10/88
01/10/89
Utility vehicle limits =
private vehicle limitsincreased by 25 %.
For private vehicles
and utility vehicles
in major export
Brussels directive 88/76
«Luxembourg Accords»
Replaced by 89/458
+ 91/441

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INJECTION
STANDARD
ALL TYPES
EMISSION STANDARDS
PSA
A/S PREngines ApplicableVehicles
US 83
Z
US 83
US 87
US 93
E.E.C.
APPLICATIONS
OBSERVATIONS
CHARACTERISTICS
Y US 87
Y2
US 93Petrol
Diesel DieselPetrol
DieselPrivate vehicles:
• certain nonEEC
European countries
• certain Export countries
Private vehicles:
• certain nonEEC
European countries
• certain Export coun
tries
Private vehicles:
• certain Export countriesCurrent
Adoption of U.S. standard
Adoption of U.S. standard
Adoption of U.S. standard Current
CurrentWith oxygen sensor and
catalytic converter forpetrol vehicles
With catalytic converter
and EGR

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INJECTION
STANDARD
ALL TYPES
EMISSION STANDARDS
PSA
A/S PREngines ApplicableVehicles
US 84
LDT
X1
US 84
US 87
LDT
US 90
LDT
E.E.C.
APPLICATIONS
OBSERVATIONS
CHARACTERISTICS
X2 US 87
X3
US 90Petrol
DieselPetrol
DieselPetrol
DieselPrivate vehicles:
• certain nonEECEuropean countries
• certain Export countries
Private vehicles:
• certain nonEEC
European countries• certain Export coun
tries
Private vehicles:
• certain nonEEC
European countries
• certain Export coun
triesCurrent
Adoption of the U.S.
standard for light utility
vehicles
Adoption of the U.S.
standard for light utility
vehicles
Adoption of the U.S.
standard for light utility
vehicles Current
Current

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INJECTION
STANDARD
Private vehicles:
< 6 seats and < 2.5 tonnes
• new models
• existing models
Utility vehicles:
< 3.5 tonnes Class 1:
• new models • existing models
Class 2/3:
• new models
• existing models
ALL TYPES
EMISSION STANDARDS
PSA
A/S PREngines ApplicableVehicles
EURO 2
(EURO
96)
L3
EURO 2
(EURO
96)
W3
E.E.C.
APPLICATIONS
OBSERVATIONS
CHARACTERISTICS
Petrol
Diesel
Petrol
Diesel
GasBrussels Directive 94/12
EURO 93 standard made
stricter
Brussels Directive 96/69
3 classes depending on
vehicle weight:Class 1 < 1250 kg
Class 2: 1250/1700 kg Class 3:1700 kgWith oxygen sensor and
reinforced catalytic
converter for petrolvehicles.
With catalytic converterand EGR for diesel
vehicles.With oxygen sensor and
reinforced catalytic conver
ter for petrol vehicles.
With catalytic converter
and EGR for dieselvehicles. 01/96

01/97
01/97 10/97
01/98 10/98
E.E.C.
95
E.E.C.
95

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INJECTION
STANDARD
Utility vehicles:
< 3.5 tonnes
Class 1:
• new models • existing models
Class 2/3:
• new models • existing models
Private vehicles:
All Types
• new models
• existing models
ALL TYPES
EMISSION ST ANDARDS
PSA
A/S PREngines ApplicableVehicles
EURO 3
(EURO
2000)
W3
EURO 4IF/L5
E.E.C.
APPLICATIONS
OBSERVATIONS
CHARACTERISTICS
Petrol
Diesel
Gas
PetrolBrussels Directive 98/69
EURO 2 standard (L3)
made stricter
Fiscal incentives
3 classes depending on
vehicle weight:Class 1 < 1305 kg Class 2:1305/1760 kg
Class 3: 1760 kg
Brussels Directive 99/102
EURO 3 standard (L4)
made stricter
Fiscal incentives With 2 oxygen sensors
and catalytic converter for
petrol vehicles.
With EOBD onboard
diagnosis. With 2 oxygen sensors
and catalytic converter for
petrol vehicles.
With catalytic converter
and EGR for dieselvehicles.
With EOBD onboard
diagnosis.
01/200001/2001
01/2001 01/2002

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INJECTION
STANDARD
Private vehicles:
All types
• new models
• existing models
Utility vehicles:
< 3,5 tonnes
Class 1:
• new models • existing models
Class 2/3:• new models
• existing models
ALL TYPES
EMISSION STANDARDS
PSA
A/S PREngines ApplicableVehicles
EURO 4
IF/L5
EURO 4IF/L5
E.E.C.
APPLICATIONS
OBSERVATIONS
CHARACTERISTICS
Petrol
Diesel
Gas
Petrol
GasBrussels Directive: 2001/1EURO 3 standard (L4) made
stricter
Fiscal incentives
Brussels Directives: 99/102 et
2001/1 (Gas)
EURO 3 standard (L4) made
stricter
Fiscal incentives3 classes depending on
vehicle weight:
Class 1 < 1305 kg
Class 2: 1305/1760 kg
Class 3: 1760 kgWith 2 oxygen sensors
and catalytic converter for
petrol vehicles.
With EOBD onboard
diagnosis. With 2 oxygen sensors
and catalytic converter for
petrol vehicles.
With EOBD onboard
diagnosis.
01/200501/2006
01/2005
01/2006
01/200601/2007

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INJECTION
SAFETY REQUIREMENTS: HDi DIRECT INJECTION SYSTEM
Engines: HDi ALL TYPES
SAFETY REQUIREMENTS.
Preamble.
All interventions on the injection system must be carried out to conform with the following requirements and regulations:
Competent health authorities.
Accident prevention.
Environmental protection.
WARNING:Repairs must be carried out by specialised personnel informed of the safety requirements and of the precautions to be taken.
Safety requirements.
IMPERATIVE: Take into account the very high pressures in the high pressure fuel circuit (1350 bars), and respect the requirements below: No smoking in proximity to the high pressure circuit when work is being carried out.
Avoid working close to flame or sparks.
Engine running: Do not work on the high pressure fuel circuit.
Always stay clear of the trajectory of any possible jet of fuel, which could cause serious injuries.
Do not place your hand close to any leak in the high pressure fuel circuit.
After the engine has stopped, wait
30 secondsbefore any intervention.
NOTE:This waiting time is necessary in order to allow the high pressure fuel circuit to return to atmospheric pressure.

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INJECTION
SAFETY REQUIREMENTS: HDi DIRECT INJECTION SYSTEM
Engines: HDi ALL TYPES
CLEANLINESS REQUIREMENTS.
Preliminary operations.
IMPERATIVE: The technician should wear clean overalls.
Before working on the injection system, it may be necessary to clean the apertures of the following sensitive components:(refer to corresponding procedures) Fuel filter.
High pressure fuel pump.
High pressure fuel injection common rail. High pressure fuel pipes
Diesel injector carriers.
IMPERATIVE: After dismantling, immediately block the apertures of the sensitive components with plugs, to avoid the entry of impurities.
Work area.
The work area must be clean and free of clutter.
Components being worked on must be protected from dust contamination.

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INJECTION
PROHIBITED OPERATIONS: SIEMENS HDI DIRECT INJECTION SYSTEM
Engines: 8HX 8HW 8HZ
Cleaning.
The use of high pressure cleaners is prohibited.
Do not use compressed air.
Fuel supply circuit.
Required fuel: diesel.
Electric circuit.
Swapping injection ECUs between two vehicles will render it impossible to start either vehicle.
It is forbidden to supply a diesel injector with
12 volts.
High pressure fuel pump.
Do not separate the following components from the high pressure fuel pump (5):
Sealing ring
(a)(no replacement parts).
High pressure outlet connector
(b)(will cause a malfunction).
PS: HDi = High pressure Diesel injection
B1HP1K9C
C2 C3 XSARA

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INJECTION
PROHIBITED OPERATIONS: SIEMENS HDI DIRECT INJECTION SYSTEM
Engines: 8HX 8HW 8HZ
Diesel injectors.
WARNING: Diesel and ultrasonic c
leaners are prohibited.
Do not separate the following components from the diesel injector
carrier
(2):
Diesel injector
(f)(no replacement parts).
Electromagnetic element
(c)(no replacement parts).
Do not alter the position of the nut
(d)(malfunction).
Do not separate the connector
(e)from a diesel injector.
It is forbidden to clean the carbon deposits from the diesel injector
nozzle.
B1HP1KACB1HP1KBC
C2 C3 XSARA