Joint Citroen XSARA PICASSO 2005 1.G User Guide

Downloaded from www.Manualslib.com manuals search engine 350
CLUTCH
GEARBOX
TRANSMISSION
AL4 GEARBOX CONTROLS
Engines: NFU - RFJ
B2CP3H8C
Gearbox end.
The automatic gearbox is controlled by a cable.
«c»Push-button
(1)Control lever with ball-joint
(2)Automatic adjustment
Pull out the button to adjust the control.
Push it in to lock the adjustment of the control.
(3)Sleeve stop
(4) Selection control locking clip (5)on the sleeve stop (3)
C4
Angl.-t2-page306-360-2005 9/01/06 10:20 Page 350

Downloaded from www.Manualslib.com manuals search engine 353
CLUTCH
GEARBOX
TRANSMISSION
AL4 GEARBOX CONTROLS
Gearbox end.
The automatic gearbox is controlled by a cable.
«c»or «d»Push-button.
(1)Control lever with ball-joint
(2)Automatic adjustment
(pull out the button to adjust the control, push it in to lock the
adjustment of the control)
(3)Sleeve stop
(4)Selection control locking clip (5)on the sleeve stop (3)
Engines: KFV - RFN
C4 - XSARA - XSARA PICASSO
B2CP3N7C
Angl.-t2-page306-360-2005 9/01/06 10:20 Page 353

Downloaded from www.Manualslib.com manuals search engine 359
CLUTCH
GEARBOX
TRANSMISSION
AL4 GEARBOX CONTROLS
Refitting.
Proceed in the opposite order to removal.
Lubricate the support (13).
New gear selection control.
Couple the ball-joint (6).
WARNING: Do not deform the selection lever on the automatic gearbox.
Push in the component (a)without bending the cable.
Check all the gear selection control positions.
Re-used gear selection control.
Release the component (a).
Couple the ball-joint (6).
Push in the component (a)without bending the cable.
Check all the gear selection control positions.
Engine: RFN
XSARA PICASSO
B2CP3NFD
Angl.-t2-page306-360-2005 9/01/06 10:20 Page 359

Downloaded from www.Manualslib.com manuals search engine 365
AXLES
SUSPENSION
STEERING
C4TIGHTENING TORQUES: FRONT AXLE
Tightening torques (m.daN).
(1)Nut fixing suspension leg on body: 6,9 ± 0,6
(2) Nut fixing upper damper cup: 6,9 ± 0,6
(3)Upper fixing of anti-roll bar rod: 3,6 ± 0,3
(4)Lower fixing of anti-roll bar rod: 3,6 ± 0,3
(5)Nut fixing pivot lower ball-joint: 4,2 ± 0,4
(6)Fixing of pivot lower ball-joint on pivot: 23 ± 2,3
(7)Hub nut: 32,5 ± 2,6
(8)Steering ball-joint on pivot: 3,5 ± 0,3
(9)Fixing of suspension leg on pivot: 9 ± 0,9
Anti-roll bars
Engines Diameter (mm) Colour
ET3J4 TU5JP - EW10A/J4
DV621.5 Pink
EW10J4S DW10BTED4 22 White
B3BP18ZP
Angl.-t2-page361-397-2005 9/01/06 10:22 Page 365

Downloaded from www.Manualslib.com manuals search engine 368
AXLES
SUSPENSION
STEERING
C4TIGHTENING TORQUES: POWER-ASSISTED STEERING
Steering column
Ref. Description Tightening
1Fixed central controls steering wheel screw2,2 ± 0,2
2Steering column interface nuts
3Upper nuts
4Lower nuts
5Fixing of steering cardan on valve stem
Steering mechanism with integral ram
Ref. Description Tightening
6Union of hydraulic pipe on ram0,8 ± 0,1
7Fixing of distributor valve on steering mechanism1,5 ± 0,1
8Fixing of bracket on distributor valve2 ± 0,2
9Union of hydraulic pipe on distributor valve0,8 ± 0,1
10Steering ball-joint nut3,5 ± 0,3
11Locking nut for adjustment of steering track rods5,5 ± 0,5
12Fixing of ball-joint on steering rack7 ± 0,7
13Stud on steering mechanism0,8 ± 0,1
14Nut fixing mechanism on subframe8 ± 0,8
B3EP177D
B3EP176D
2,2 ± 0,2
Angl.-t2-page361-397-2005 9/01/06 10:22 Page 368

Downloaded from www.Manualslib.com manuals search engine 380
AXLES
SUSPENSION
STEERING
XSARA TIGHTENING TORQUES: FRONT AXLE
Tightening torques (m.daN).
(1)Damper nut: 4,5 ± 0,4
(2)Cup screw: 2,5 ± 0,3
(3)Suspension leg
(4)Anti-roll bar link rod upper ball-joint: 3,7 ± 0,3
(5)Suspension leg pivot
(hollow pivot): 4,5 ± 0,5
(5)Suspension leg pivot (pivot «H»): 5,5 ± 0,5
(6)Anti-roll bars: 3,7 ± 0,3
(7)Anti-roll bar link rod lower ball-joint
(8)Pivot lower ball-joint: 4 ± 0,4
(9) Driveshaft nut: 32,5 ± 2,5
(10)Wheel bolt: 9 ± 1
(11) Lower arm front mounting: 7,6 ± 0,7
(12)Lower arm rear mounting and anti-roll bar bearing: 6,8 ± 0,6
(13)Screw under rear mounting: 3,1 ± 0,3
(14) Ball-joint fixing on lower arm: 5 ± 0,5
Subframe to bodyshell fixing screw: 8,5 ± 0,8
B3CP040PB3CP041D
Vehicles from RPO 8667# are all
equipped as standard with ventilated
discs.
Angl.-t2-page361-397-2005 9/01/06 10:22 Page 380

Downloaded from www.Manualslib.com manuals search engine 383
AXLES
SUSPENSION
STEERING
XSARA
Steering wheel - Manual steering
TIGHTENING TORQUES: MANUAL STEERING
Tightening torques (m.daN).
(2)AIRBAG to steering wheel fixing: 0.8
(3)Steering wheel fixing: 3.3
(5)Steering column to support fixing: 2.3
(6)Steering cardan joint fixing: 2.3
B3EP08PD
Angl.-t2-page361-397-2005 9/01/06 10:22 Page 383

Downloaded from www.Manualslib.com manuals search engine 384
AXLES
SUSPENSION
STEERING
XSARATIGHTENING TORQUES: MANUAL STEERING
Manual steering
Tightening torques (m.daN).
(7)Pivot ball-joint nut: 4
(8)Link rod lock nut :4.5
(9) Ball-joint on steering rack: 6
(10)Fixing on cradle : 5
(11)Plunger flange screws : 1.2
B3EP042D
Angl.-t2-page361-397-2005 9/01/06 10:22 Page 384

Downloaded from www.Manualslib.com manuals search engine 385
AXLES
SUSPENSION
STEERING
XSARA TIGHTENING TORQUES: POWER-ASSISTED STEERING
Steering wheel - Power steering
Tightening torques (m.daN).
(2)AIRBAG to steering wheel fixing: 0.8
(3) Steering wheel fixing: 3.3
(5)Steering column to support fixing: 2.3
(6)Steering cardan joint fixing: 2.3
B3EP08QD
Angl.-t2-page361-397-2005 9/01/06 10:22 Page 385

Downloaded from www.Manualslib.com manuals search engine 386
AXLES
SUSPENSION
STEERING
TIGHTENING TORQUES: POWER-ASSISTED STEERING
Power steering
XSARA
Tightening torques (m.daN).
(7)Pivot ball-joint nut: 4
(8)Link rod lock nut: 4.5
(9)Ball-joint on steering rack: 6
(10)Fixing on subframe: 5
(11) Hydraulic pipe connection: 2.5
(12)Valve to housing fixing: 1.2
(13)Plunger flange screw: 1.2
(14) Screw fixing the steering ram
to the housing: 5.5
(15)Nut fixing the steering ram
to the yoke: 5.5
B3EP08RD
Angl.-t2-page361-397-2005 9/01/06 10:22 Page 386