hood DAEWOO LACETTI 2004 Service Owner's Manual

9D – 22IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
WINDSHIELD WIPER SYSTEM
The windshield wiper system consists of a wiper motor, a
linkage, a wiper arm and a blade, and a wiper/washer
switch. The windshield wiper circuit incorporates a self–
parking device which consists of a worm gear and a cam
plate in order to keep the circuit engaged temporarily when
the switch is turned off. The wiper system is driven by a
permanent magnet–type motor. The windshield wiper mo-
tor is mounted on the dash panel and is directly connected
to the windshield wiper linkage.
The windshield wiper motor has two speeds, LO and HI,
and also has intermittent wiper capability. The wiper
switch is an integral part of the wiper/washer switch. Wind-
shield wiper operation is actuated through the lever on the
right side of the steering column.
WINDSHIELD WASHER SYSTEM
The windshield washer system is equipped with a washerfluid reservoir, a washer fluid pump, hoses, nozzles, and
a wiper/washer switch. The windshield washer reservoir
is mounted behind the front left wheel well splash shield.
Attached to the reservoir is a washer pump, which pumps
fluid through the hoses to the two nozzles mounted on the
hood. The washer switch is an integral part of the wiper/
washer switch. Windshield washer operation is actuated
through the lever on the right side of the steering column.
REAR WINDOW WIPER/WASHER
SYSTEM
The rear window wiper system consists of a wiper motor,
a wiper arm, and a blade. The rear window wiper motor is
located inside the hatchback/tailgate door and is directly
connected to the rear window wiper. The rear window
washer system is equipped with a separate washer fluid
pump and hose. The hatchback has a hatch–mounted
rear window washer nozzle and on the wagon, the washer
nozzle is incorporated into the rear wiper motor. The rear
window washer reservoir is mounted behind the front left
wheel well splash shield. Attached to the reservoir is a
washer pump, which pumps fluid through a hose to the
rear washer nozzle.

SECTION : 9G
INTERIOR TRIM
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9G–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9G–1. . . . . . . . . . .
SPECIAL TOOLS9G–2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table 9G–2. . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9G–3 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9G–3. . . . . . . . . . . . . . . . . . . . .
Front Door Trim Panel 9G–3. . . . . . . . . . . . . . . . . . . . . .
Rear Door Trim Panel 9G–4. . . . . . . . . . . . . . . . . . . . . .
A–pillar Trim Panel 9G–4. . . . . . . . . . . . . . . . . . . . . . . . .
Upper B–pillar Trim Panel 9G–5. . . . . . . . . . . . . . . . . . .
Lower B–pillar Trim Panel 9G–5. . . . . . . . . . . . . . . . . . .
C–pillar Trim Panel 9G–6. . . . . . . . . . . . . . . . . . . . . . . . .
Deck Lid Sill Plate Cover 9G–6. . . . . . . . . . . . . . . . . . .
Front Rocker Trim Panel 9G–7. . . . . . . . . . . . . . . . . . . .
Rear Rocker Trim Panel 9G–7. . . . . . . . . . . . . . . . . . . .
Front Wheelhouse Trim 9G–8. . . . . . . . . . . . . . . . . . . . .
Rear Wheelhouse Trim 9G–8. . . . . . . . . . . . . . . . . . . . .
Floor Console 9G–9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Floor Carpet 9G–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Rear Low Cover 9G–11. . . . .
Luggage Compartment Wheelhouse Trim
Panel 9G–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driver’s Side Knee Bolster 9G–12. . . . . . . . . . . . . . . . .
Hatchback Door Lower Garnish Molding 9G–13. . . . .
Hatchback Door Upper Garnish Molding 9G–14. . . . .
Luggage Compartment Wheelhouse Trim Panel
(HATCHBACK) 9G–14. . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Rear Trim Panel 9G–14. . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9G–16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Trim Panels 9G–16. . . . . . . . . . . . . . . . . . . . . . .
Pressure Relief Vent 9G–16. . . . . . . . . . . . . . . . . . . . . .
Floor Console 9G–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Floor Carpet 9G–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Compartment Security Cover
(HATCHBACK) 9G–16. . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Door Trim Panel Screws2.5–22
Driver’s Side Knee Bolster Mounting Bolts10–89
Floor Console Screws2.5–22
Gearshift Housing Bolts8–70
Hood Latch Release Handle Mounting Screw3–27
Seat Belt Anchor Bolt3828–

9G – 12IINTERIOR TRIM
DAEWOO V–121 BL4
LUGGAGE COMPARTMENT
WHEELHOUSE TRIM PANEL
Tools Required
KM–475–B Trim Remover
Removal Procedure
1. Remove the luggage compartment rear panel cov-
er. Refer to ”Luggage Compartment Rear Panel
Cover” in this section.
2. Remove the plastic retaining clips using the trim
remover KM–475–B and reposition the luggage
compartment rear trim panel.
Installation Procedure
1. Install the wheelhouse trim panel with the plastic
clips.
2. Install the luggage compartment rear panel cover.
Refer to ”Luggage Compartment Rear Panel Cover”
in this section.
DRIVER’S SIDE KNEE BOLSTER
Removal Procedure
1. Remove the screws.
2. Separate the hood release cable from the hood
latch release handle.
3. Carefully pull the instrument panel under cover until
the mounting clips are released and the instrument
panel under cover.
4. Remove the bolts from the driver’s side knee bol-
ster.
5. Remove the knee bolster.

INTERIOR TRIM 9G – 13
DAEWOO V–121 BL4
Installation Procedure
1. Install the knee bolster with the bolts.
Tighten
Tighten the driver’s side knee bolster mounting bolts
to 10 NSm (89 lb–in).
2. Install the instrument panel under cover.
3. Connect the hood release cable to the hood latch
release handle.
4. Install the screws.
HATCHBACK DOOR LOWER
GARNISH MOLDING
Tools Required
KM–475–B Trim Remover
Removal Procedure
1. Open the hatchback door.
2. Remove the hatchback door upper garnish molding.
Refer to ”Hatchback Door upper garnish Molding” in
this section.
3. Remove the lower garnish molding clips using the
trim remover KM–475–B.
4. Remove the lower garnish molding.
Installation Procedure
1. Install the lower garnish molding with the clips.
2. Install the hatchback door upper garnish molding.
3. Close the hatchback door.

EXTERIOR TRIM 9M – 5
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
EMBLEMS AND LETTERING
The emblems and lettering on the vehicle are attached by
adhesive. The company emblem appears on the hood.
The lettering, which appears in several places on the body
of the vehicle, features the model, the grade, and the com-
pany name.
MUD GUARDS
Front and rear mud guards are standard equipment on all
models. Mud guards will help prevent an excessive build-
up of mud on the body.

SECTION : 9R
BODY FRONT END
TABLE OF CONTENTS
SPECIFICATIONS9R–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9R–1. . . . . . . . . . .
MAINTENANCE AND REPAIR9R–2 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9R–2. . . . . . . . . . . . . . . . . . . . .
Lubrication 9R–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fasteners 9R–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Anticorrosion Materials 9R–2. . . . . . . . . . . . . . . . . . . . .
Front End Sealing 9R–2. . . . . . . . . . . . . . . . . . . . . . . . .
Cowl Vent Grille 9R–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood 9R–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hood Hinges 9R–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Prop Rod 9R–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood Secondary Latch 9R–4. . . . . . . . . . . . . . . . . . . . .
Hood Latch Release Cable 9R–5. . . . . . . . . . . . . . . . . .
Notchback Radiator Grille 9R–5. . . . . . . . . . . . . . . . . . .
Hatchback Radiator Grille 9R–6. . . . . . . . . . . . . . . . . . .
Front Wheel Well Splash Shield 9R–6. . . . . . . . . . . . .
Fender 9R–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9R–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Front End 9R–10. . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
A–Pillar Fender Bolt10–89
Fender Bolt (Front of Fascia)4–35
Front Bumper Fascia–to–Fender Bolt2.5–22
Hinge Bolts2720–
Hood–to–Hinge Bolts2720–
Hood Latch Bolts8–71
Hood Release Handle Nuts4–35
Lower Fender Bolt10–89
Radiator Grille Nuts4–35
Splash Shield screws2–18
Upper Fender Bolts10–89

9R – 2IBODY FRONT END
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
LUBRICATION
The hood hinges and the locking mechanisms require pe-
riodic lubrication for proper operation. Refer to Section 0B,
General Information for the specific types and intervals of
lubrication.
FASTENERS
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
Many aluminum components are used on current models.
Aluminum in contact with steel may corrode rapidly if it is
not protected by special finishes or isolators.
The fasteners used have a special finish which provides
adequate protection from corrosion. These special fasten-
ers differ in color in order to easily identify them from the
standard metric fasteners, which are medium blue.
When replacing fasteners, avoid substituting otherwise
similar fasteners in the same location.
ANTICORROSION MATERIALS
In order to provide rust resistance, anticorrosion materials
have been applied to the interior surfaces of most of the
metal panels. When you service these panels, properly re-
coat them with a service–type anticorrosion material if any
of the original material has been disturbed.
FRONT END SEALING
All locations where waterleaks may occur are sealed dur-
ing production with high quality, durable sealers. If it be-
comes necessary to reseal specific areas, use a high–
quality sealer of medium–bodied consistency which will
retain its flexible characteristics after curing and can be
painted, if necessary.
COWL VENT GRILLE
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Raise the hood and support it with the hood prop.
2. Remove the weatherstrip.
3. Remove the wiper arms. Refer to Section 9D, Wip-
ers/Washer Systems.
4. Remove the cowl vent grille screws and the two–
piece grille.

BODY FRONT END 9R – 3
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the two–piece grille and the cowl vent grille
screws.
Tighten
Tighten the cowl vent grille screws to 4SNSm (35 lb–
in).
2. Remove the wiper arms. Refer to Section 9D, Wip-
ers/Washer Systems.
3. Install the weatherstrip.
HOOD
Removal Procedure
Notice : Install protective coverings over the fenders and
the windshield in order to prevent damage to the paint, the
glass and the moldings when you are removing and instal-
ling the hood.
1. Raise and support the hood.
2. Mark the position of the hinge to the hood to facili-
tate alignment during installation.
3. Remove the bolts that retain the hood to both
hinges.
4. With the aid of another technician, remove the hood
from the hinges.
Installation Procedure
1. With the aid of another technician, position the
hood in the location marked during removal.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the two bolts securing the hood to each
hinge.
Tighten
Tighten the hood–to–hinge bolts to 27 NSm (20 lb–ft).
3. Inspect the hood for proper alignment.
HOOD HINGES
Removal Procedure
1. Remove the hood. Refer to ”Hood” in this section.
2. Remove the bolts and the hinge.

9R – 4IBODY FRONT END
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the hinge with the bolts.
Tighten
Tighten the hinge bolts to 27 NSm (20 lb–ft).
2. Install the hood. Refer to ”Hood” in this section.
HOOD PROP ROD
Removal Procedure
1. Support the hood in the open position.
2. Remove the hood prop rod by gently prying the
base from the radiator support.
Installation Procedure
1. Install the hood prop rod by snapping the base back
into the radiator support.
HOOD SECONDARY LATCH
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Open the hood.
2. Mark the position of the hood latch on the radiator
support to facilitate alignment during installation.
3. Remove the bolts and the hood latch.

BODY FRONT END 9R – 5
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Position the hood latch in the location marked dur-
ing removal.
2. Install the hood latch with the bolts.
Tighten
Tighten the hood latch bolts to 8 NSm (71 lb–in).
HOOD LATCH RELEASE CABLE
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Remove the screws and the hood release handle
from the instrument panel.
2. Open the hood.
3. Remove the bolts and the hood latch release.
4. Remove the cable from the hood latch release as-
sembly.
5. Remove the cable from the engine compartment.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the radiator grille with the screws.
2. Install the cable into the hood latch release handle.
3. Install the hood release handle on the instrument
panel with the screws.
Tighten
Tighten the hood release handle screws to 4 NSm (35
lb–in).
4. Install the cable to the hood latch release assembly.
5. Install the hood latch release assembly with the
bolts.
Tighten
Tighten the hood latch bolts to 8 NSm (71 lb–in).
NOTCHBACK RADIATOR GRILLE
Removal Procedure
1. Open the hood.
2. Remove the screws and clips at lower area of the
radiator grille.