DAEWOO NUBIRA 2004 Service Repair Manual

ENGINE CONTROLS 1F – 365
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
121. Using the scan tool, clear the Diagnostic
Trouble Codes(DTVCs.)
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scantool indicate that this diagnostic has
run and passed?–Go to Step 13Go to Step 2
13Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?Go to applica-
ble DTC tableSystem OK

1F – 366IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0122
THROTTLE POSITION SENSOR LOW VOLTAGE
Circuit Description
The Engine Control Module (ECM) supplies a 5 volt refer-
ence voltage signal and a ground to the Throttle Position
(TP) sensor. The TP sensor sends a voltage signal back
to the ECM relative to the throttle plate opening. The volt-
age signal will vary from approximately 0.33 volts at closed
throttle, to over 4.3 volts at Wide Open Throttle (WOT).
The TP signal is used by the ECM for fuel control and for
most of the ECM controlled outputs. The TP signal is one
of the most important inputs used by the ECM for fuel con-
trol and most of the ECM controlled outputs.
Conditions for Setting the DTC
S TP sensor voltage indicates a throttle voltage less
than 0.14 volts.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S The TP angle will default to 0% when the vehicle
speed is less than 3 km/h (2 mph) and 10% when
the vehicle speed is greater than 3 km/h (2 mph).
The scan tool will not display the default value.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
If the DTC P0122 cannot be duplicated, the information in-
cluded in the Freeze Frame data can be useful. Use a scan
tool information data to determine the status of the DTC.
If the dc occurs intermittently, using the Diagnostic table
may help isolate the problem.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. The TP sensor has an auto zeroing feature. If the
voltage reading is between 0.2 to 0.9 volts, the
ECM will assume the TP sensor is at a closed
throttle position (0%).
5. Simulates a high voltage signal which will identify
an open in the signal circuit.
6. If additional DTCs are set, check the 5v reference
circuits for a short to ground.
8. If the test light illuminates while probing the TP sig-
nal circuit, then the TP signal circuit is shorted to
ground.
11. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.

ENGINE CONTROLS 1F – 367
DAEWOO V–121 BL4
13. If no faults have been found at this point and no
additional DTCs were set, refer to ”Diagnostic
Aids”for additional checks and information.
DTC P0122 – Throttle Position Sensor Low Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
DLC).
2. Turn the ignition ON.
Is the Throttle Position (TP) sensor voltage below
the specified value?0.20 VGo to Step 4Go to Step 3
31. Turn the ignition ON.
2. Review the Freeze Frame data and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and Conditions for Setting the DTC
as noted.
Is the TP sensor voltage below the specified value?0.20 VGo to Step 4Go to Step 12
41. Turn the ignition OFF.
2. Disconnect the TP sensor connector.
3. Turn the ignition ON.
4. Jump the 5 volt reference circuit terminal 2 and
the TP signal circuit terminal 3 at the TP sen-
sor connector.
Is the TP sensor voltage over the specified value?4.0 VGo to Step 10Go to Step 5
5Connect a test light between B+ and the TP sensor
signal circuit terminal 3.
Is the TP sensor voltage greater than the specified
value?4.0 VGo to Step 6Go to Step 8
6Check the TP sensor 5 volt reference circuit for an
open or short to ground and repair as needed.
Is the repair complete?–Go to Step 12Go to Step 7
7Check the 5 volt reference circuit for a poor connec-
tion at terminal M32 of the Engine Control Module
(ECM) and repair as needed.
Is a repair necessary?–Go to Step 12Go to Step 11
8Check the TP sensor signal circuit between terminal
C of the TP sensor and terminal M6 of the ECM for
an open or a short to ground and repair as needed.
Is the repair complete?–Go to Step 12Go to Step 9
9Check the TP sensor signal circuit, terminal M6 of
the ECM for a poor connection and repair as need-
ed.
Is the repair complete?–Go to Step 12Go to Step 11
10Replace the TP sensor.
Is the action complete?–Go to Step 12–
111. Turn the ignition OFF.
2. Replace the ECM.
Is the action complete?–Go to Step 12–

1F – 368IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
121. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 13Go to Step 2
13Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to applica-
ble DTC tableSystem OK

ENGINE CONTROLS 1F – 369
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0123
THROTTLE POSITION SENSOR HIGH VOLTAGE
Circuit Description
The Engine Control Module (ECM) supplies a 5 volt refer-
ence voltage signal and a ground to the Throttle Position
(TP) sensor. The TP sensor sends a voltage signal back
to the ECM relative to the throttle plate opening. The volt-
age signal will vary from approximately 0.33 volts at closed
throttle, to over 4.3 volts at Wide Open Throttle (WOT).
The TP signal is used by the ECM for fuel control and for
most of the ECM controlled outputs. The TP signal is one
of the most important inputs used by the ECM for fuel con-
trol and most of the ECM controlled outputs.
Conditions for Setting the DTC
S TP sensor voltage indicates a throttle voltage great-
er than 4.9 volts.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S The TP angle will default to 0% when the vehicle
speed is less than 3 km/h (2 mph) and 10% when
the vehicle speed is greater than 3 km/h (2 mph).
The scan tool will not display the default value.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
If the DTC P0123 cannot be duplicated, the information in-
cluded in the Freeze Frame data can be useful. Use a scan
tool information data to determine the status of the DTC.
If the dc occurs intermittently, using the Diagnostic table
may help isolate the problem.
With ignition ON and the throttle at closed position, the
voltage should read between 0.2 and 0.90 volts and in-
crease steadily to over 4.3 volts at WOT.
DTCs P0123 and P0113 stored at the same time could be
result of an open sensor ground circuit.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. With the throttle closed, the TP sensor voltage
should read less than 0.90 volts. If the TP sensor
voltage does not read less than 0.90 volts check for
a binding or sticking throttle cable.
4. With the TP sensor disconnected, the TP sensor
voltage should be less than 0.2 volts if the ECM
and wiring are OK.
5. Probing the ground circuit with a test light checks
the circuit for high resistance which will cause a
DTC P0123 to set.

1F – 370IENGINE CONTROLS
DAEWOO V–121 BL4
7. A shorted 5 volt reference circuit will also set addi-
tional DTCs.
11. The replacement ECM must be reprogrammed.Refer to the latest Techline procedure for ECM re-
programming.
DTC P0123 – Throttle Position Sensor High Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Is the Throttle Position (TP) sensor voltage greater
than the specified value?1.0 VGo to Step 4Go to Step 3
31. Turn the ignition ON.
2. Review the Freeze Frame data and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and Conditions for Setting the DTC
as noted.
Is the TP sensor voltage greater than the specified
value?3.9 VGo to Step 4Go to Step 12
41. Turn the ignition OFF.
2. Disconnect the TP sensor connector.
3. Turn the ignition ON.
Is the TP sensor voltage less than the specified val-
ue?0.2 VGo to Step 5Go to Step 6
5Probe the TP sensor ground circuit, terminal 1 at the
TP sensor connector with a test light connected to
B+.
Does the test light illuminate?–Go to Step 7Go to Step 9
6Check the TP sensor signal circuit for an short to
voltage and repair as needed.
Is the repair complete?–Go to Step 12Go to Step 11
7Check the 5 volt reference circuit for a short to B+
and repair as needed.
Is the repair complete?–Go to Step 12Go to Step 8
8Check the TP sensor electric connector for a poor
connection and repair as needed.
Is a repair necessary?–Go to Step 12Go to Step 10
9Check the TP sensor ground circuit for an open and
repair as needed.
Is the repair necessary?–Go to Step 12Go to Step 11
10Replace the TP sensor.
Is the action complete?–Go to Step 12–
111. Turn the ignition OFF.
2. Replace the Engine Control Module (ECM).
Is the action complete?–Go to Step 12–

ENGINE CONTROLS 1F – 371
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
121. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 13Go to Step 2
13Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to applica-
ble DTC tableSystem OK

1F – 372IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0131
FRONT HEATED OXYGEN SENSOR (HO2S1) LOW
VOLTAGE
Circuit Description
The Engine Control Module (ECM) supplies a voltage of
about 0.45 volts between terminals M12 and M29 (if mea-
sured with a 10 megohm digital voltmeter, this may read
as low as 0.32 volts). The Front Heated Oxygen sensor 1
(HO2S1) varies the voltage within a range of about 1 volt
if the exhaust is rich, down through about 0.10 volts if the
exhaust is lean.
The sensor is like an open circuit and produces no voltage
when it is below 315°C(600°F). An open sensor circuit or
cold sensor causes Open Loop operation.
If the HO2S1 pigtail wiring, connector, or terminal is dam-
aged, the entire HO2S1 assembly must be replaced. Do
not attempt to repair the wiring, connector, or terminals. In
order for the sensor to function properly, it must have a
clean air reference provided to it. This clean air reference
is obtained by way of the HO2S1 wire(s). Any attempt to
repair the wires, connector or terminals could result in the
obstruction of the air reference and degrade the HO2S1
performance. Refer to ”Front Heated Oxygen Sensor” in
this section.Conditions for Setting the DTC
S HO2S1 voltage is less than 0.05 volts.
S Closed loop stoichiometry.
S Engine Coolant Temperature (ECT) is greater than
60°C(140°F).
S System voltage is greater than 10 volts.
S DTCs P0106, P0107, P0108, P0117, P0118,
P0122, P0123, P0171, P0172, P0201, P0202,
P0203, P0204, P0300, P0336, P0337, P0351,
P0352, P0402, P0404, P0405, P0406, P0506,
P0507, P1404, and P0443 are not set.
S 3 second delay after conditions are met.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S The vehicle will operate in Open Loop.

ENGINE CONTROLS 1F – 373
DAEWOO V–121 BL4
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S The DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
S Fuel pressure – The system will be lean if the fuel
pressure is too low. It may be necessary to monitor
the fuel pressure while driving the vehicle at various
road speeds and/or loads to confirm. Refer to ”Fuel
System Diagnosis” in this section.
S Manifold Absolute Pressure (MAP) sensor – An
output that causes the ECM to sense a lower than
normal manifold pressure (high vacuum) can cause
the system to go lean. Disconnecting the MAP sen-
sor will allow the ECM to substitute a fixed (default)
value for the MAP sensor. If the lean condition is
gone when the sensor is disconnected, substitute a
known good sensor and recheck.
S Fuel contamination – Water, in even small amounts
near the in–tank fuel pump inlet can be delivered to
the injector. The water causes a lean exhaust and
can set DTC P0131.
S Sensor harness – The HO2S1 sensor pigtail may
be mis–positioned and contacting the exhaust man-
ifold.
S Engine misfire – A misfiring cylinder will result in
unburned oxygen in the exhaust, which could cause
DTC P0131 to set. Refer to DTC P0300 Engine
Misfire in this section.S Cracked Front Heated Oxygen Sensor – A cracked
HO2S1 or poor ground at the sensor could cause
DTC P0131. Refer to”Symptoms Diagnosis” in this
section.
S Plugged fuel filter – A plugged fuel filter can cause
a lean condition and cause a DTC P0131 to set.
S Plugged Front Heated Oxygen Sensor – A plugged
reference port on the HO2S1 will indicate a lower–
than–normal voltage output from the HO2S1.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. This step determines if DTC P0131 is the result of
a hard failure or an intermittent condition. It may be
necessary to operate the vehicle within the Freeze
Frame conditions and Conditions for Setting the
DTC in order to duplicate the malfunction detected
by the ECM.
4. This step simulates DTC P0134. If the ECM senses
the change, the ECM and the wiring are OK.
6. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
8. If no malfunctions have been found at this point and
no additional DTCs were set, refer to ”Diagnostic
Aids” for additional checks and information.
DTC P0131 – Front Heated Oxygen Sensor (HO2S1) Low Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Start the engine and idle at normal operating
temperature.
Does the Front Heated Oxygen Sensor (HO2S1)
voltage remain below the value specified?0.1 VGo to Step 4Go to Step 3
31. Review the Freeze Frame data and note the
parameters.
2. Operate the vehicle within the Freeze frame
conditions and Conditions For Setting the DTC
as noted.
Does the HO2S1 voltage stay below the specified
value?0.1 VGo to Step 4Go to Step 7

1F – 374IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
41. Turn the ignition OFF.
2. Disconnect HO2S1 connector.
3. Turn the ignition ON.
Does the scan tool indicate the HO2S1 voltage with-
in the specified value?407–509 mVGo to
”Diagnostic
Aids”Go to Step 5
5Check the HO2S1 signal circuit, terminal 4 for a
short to ground and repair as needed.
Is the repair necessary.–Go to Step 7Go to Step 6
6S Turn the ignition OFF.
S Replace the Engine Control Module (ECM).
Is the repair complete?–Go to Step 7–
71. If disconnected, reconnect HO2S1 connector.
2. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
3. Start the engine and idle at normal operating
temperature.
4. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 8Go to Step 2
8Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to applica-
ble DTC tableSystem OK