boot DATSUN 510 1968 Service Repair Manual

23
29
30
i
@

24
t

I
1
Accelerator
pedal
ann
I

assembly

2
Accelerator
pedal
brecket

3
Packing

4
Snap
ling

5
Washer

17
ll
O
II
C
I
6
foot
rest

7
Screw

8
Bolt

9
Accelerator
pedel
stopper

bolt

10
Nut

11
Bell
crank
assembly

12
Bell
crank
bracket

20
L
13
Machme
screw

14
Screw
mechme

15
Lock
washer

12
From
Oct
ber
1969
I
16
Nylon
bushmg

1314
17
Snap
ling

If
3
0
18
Ball
Jomt
assembly

19
Ball
Jomt
assembly

15
20
Lock
nut

21
Accelerator
rod
boot

22
Balllomt
assembly

23
TorSIon
shaft

24
Accelerator
shaft
spring

25
PlaIR
washer

9
26
Colter
pm

do
27
Return
spllng

28
Accelerator
shalt
support

assembly

29
Bolt

II
30
Bolt

31
SPlIng
washer

32
Choke
control
wire

6
33
Choke
wile
knob

10
8
36
Rubber
grommet

7
I
I
er

M

I

CL
SMISSION
AND
DRIVESIIAF1
137

i@

v

l
ll
r

1
Neutral

gear
swrtch

2
TransmISSIon
swllch

thud

geu

3

Reverse
gear
SWitch

@1
Control
arm
14
Return
spnng

2
StnkBr

bushmg
15
Re
erse
check
ball

3
O

nng

cep
16
Check

spnng

4
O

nng
17
Retalmng
pm

5
Control
O

nng
18
Slnlung
rod

6

First
and
second
fork
rod
19
Slnlung
pm

7
First
and
second
shill
fork
20
O

nng

8
Thud

and
fourth
lork
rod
22
Control
arm

pm

9
Third

and
fourth
shill
fork
23
Control
washer

10
Reverse
fork
rod
24
Control
arm

bushmg

11
Reverse
shill
fork
25
Control

spnng

12
Rolled

pm
26
Thrust
wesher

13
Reverse
fork

pm
27
Retammg

pm

9

0

11

f
Ir

foUr

1
i

1
k

jl

n

1

1
l

28
Control
lever
35
Lower
washer

29
Control
lever
knob
36
Self

lockmg
nut

31
Washer
37
Rubber
boot

32
Controlle
er
rubber
41
Tnmsmlsslon
hole

cover

33
Washer
42
Tappmg
screw

34

Upper
washer

29

c

28

37

16
t

f

f

1

I
13

1

12
5

T

2V

T
19

25
26

20
31

e
32

@
35

@
36

152
CHAPTER
TWELVE

3
Shall

yoke
stopper

0
4
Rear

snap
nng

J
5
Dn
eshall

stopper

6

Snap
nng

7
Rubber
boot

8
Boot
band

9
Boot
band

10
Slee
e

plug

11
O

nng

12

Snap

nng

13
Yoke

flange

3
4
6

14
Whee

beanng
spIder

15

Spider

12
5
16

Beanng
race

assembly

j

50

CANADA
47

AtO

C
J

ty

9
1
Y

4

i
l

A

I

ii

1
o

l
J
Il

h

o

20
J

I

1
Brake
tube
connector

2
Handbrake
rear
cable

adjuster
3
Return

spnng

4

Propeller
shall
to

dlfferenballixlng
bolts
20
26

Snap
nng

27
Dn
er

bolt

28
Onveshall
nut

29
Lock
washer

30
Rear
axle
shall

assembly

31
Hub
bolt

32
Hub
bolt

33
Grease
catcher

34
Screw

35
Lock
washer

36
Screw
and
Ioc
l
washer

37

Right
rear
axle

beanng

38
40

Beanng
distance

piece

41
Grease
seal

42

Beanng

spacer

43
Lock

nut

44
lock

washer

45

Rear
axle
flange

46
Cover

plate

47
Brake
drum

48
Wheel

50
Wheel
oover

43
44
45

46

51

5
Jack

up
suspenSIon
arm
and
remove
shock

absorber
from
lower

mountlng
bracket

See

Figure
10
Take
care
not
to
lose
rubber

bushmgs

6

Support
the
center
of
the

suspensIon
member

and
dIfferential
With
a
transmISsion

Jack
Re

J

188

CHAPTER
FOURTEEN

Brake
Pedal
Installation

1

Apply
pedal
grease
to
the

pedal
shaft
sleeves

and

push
rod
cleVIS

pm

2
Installation
is
the

reverse
of

removal

3

Torque
the
fulcrum

pm
to

25
3
to

28
9
ft
lb

3
5
to

4
0

kg
m

MASTER
CYLINDER

FIgure
3
is

an

exploded
view
of
the
tandem

master

cyhnder
used
on
the
sedan
and

wagon

starting
m
1969
Earher
models
are
sinnlar

Figure
4
IS
an

exploded
View
of
the
master

cyhn

der
used
on
the

pIck
up

Master

Cylinder
Removal

1
Remove
reservOIr

cap
and
drain
brake
f1wd

2
DISconnect
brake

pedal
return

spring

3
Disconnect
brake
tube
from
master

cyhnder

4
Remove
two
bolts

holdmg
master

cyhnder
to

front
dash

assembly

5
Remove
master

cylinder

Master

Cylinder
Disassembly

1
Remove

dust
cover
and

piston
stopper
screw

2
Remove

snap
nng
and

stopper
ring
then

pllShrod
3
Remove
the

piston
and
related

parts
from

cyhnderbody

4
Remove

valve

cap
gasket
check
valve
and

check
valve

spring

NOTE
DISassemble
master

cylmder

carefully
Don
t

damage
the

slldmg

surfaces

of
pISton
and

pISton

cup
Do

not
remove

flUId
reservOlT

unless
ab

solutely
necessary
Remove

pISton
cup

only
If

pISton
must
be

replaced

r

Master

Cylinder
Inspection
nnd

Repair

1
Clean

all

parts
thoroughly
with
clean
brake

fiwd

2
Check

cyhnder
and

piston
for
abnormal
side

wear
and

damage
Replace
as

reqUIred

3
Check
all

spnngs
for
weakness
and

damage

Reparr
as

reqUIred

4
As
a
matter
of
sound

practIce
replace
all

cups
and
valves
whenever
the
master

cyhnder
is

dISassembled

DefinItely
replace
them
1f

they
are

deformed
due
to

swellmg
wear
and

age

5

Inspect
all
other

parts
Replace

any
that

are

defective

CD
1
Valve

cap

2
Valve
cap

gasket

3
Check
valve

4
Check
valve

spnng

5
011

reservoIr

cap

6
Reservoir

7
ReservOir
band

8

Paclang

9

Stopper
bolt

10

PIston
return

spnng
11

Sprmg
seat

12

Spnng

13
Valve

14
PIston

15

Pnmary
pIston
cup

16

Secondary
piston

cup

17

Stopper
nng

18

Snap
nng

19
Rubber
boot

20
Push
rod

BRAKES
195

@
@

r
@

I

1
Brake
disc
9

Adjuster
wheel

2
Front
brake
shoe
10

Adjuster
scre

assembly
leadmg
11

Adjuster

lead

3
Front
brake
shoe
12
Shim

assembly
trallmg
13
Lock

spring

4
Return

spring
14

Spring
plate

5

Trailing
shoe
return

spring
15
Lock

plate

6
Wheel
cylinder
assembly
16
Shim

7

Adjuster
assembly
17
Rubber
boot

8

Adjuster
housmg

@

j

@@

1
Brake
disc
7

Adjuster
assembly
13
Lock

spring
19

Spring
seat

2
Rear
brake
shoe
8

Adjuster
housmg
14

Sprmg
plate
20
Ant
rattle
spring

assemblies
9
Adjuster
wheel
15
Lock

plate
21
Retamer

3

Upper
return
spring
10
Adjuster
screw
16
Shim
22
Extension
link

i
l

4
Lower
return

spring
11

Adjuster
head
17
Rubber
boot
23
Toggle
lever

5
After
shoe
return

sprmg
12
Shim
18

Anti
rattle

pm
24
Return
spring

6
Wheel
cylinder
assembly

BRAKES

ZOI

Cross
Rod

Removal

Wagon

I
Remove
the

pull
off

spnngs
at
each
end
of

the

cross
rods

2

RelI
ove
clevis

pms
and

cross
rods

Rear
Cable

Removal

Pick
op

1
Remove

cleVIS

pm
and

disconnect

equalizer

from

equal1zer
link

2
Remove
lock

plate
1
and
cable

spring
2

as
shown

ill

Figure
24

3
Remove
both

rear
brake
drums
DISConnect

rear
cable
from

toggle
lever
3

Separate
cable

connecting
flange
4
from
brake
dIsc
See

Figure
25

4
Remove
rear
cable

Handbrake

Inspection
and

Repair

1

Inspect
all

cables
and

parts
for

damage
ex

cessive

elongation
and

general
wear

Replace
as

reqUlred
I

2

Inspect
ratchet

pawl
and
teeth
on

control

stem
for
excessive

wear

Replace
as

reqUIred

3
Check

springs
for

weakness

Replace
as

reqUIred

Handbrake

Installation

I

Install

parts
of
the
handbrake

system
m
the

reverse
of

removal
Make
certam
all

connections

are

tight

2
Lubncate
all

slIdmg
parts
With

muItl

purpose

grease

Front
Brake

Adjustment
Sedan
and

Wagon

AdJustment
of
the

front
dIsc
brake
units
18

not

reqwred
as
it

18
made

automatIcally
Re

place
the
front
dISC
brake

pads
and
rebwld
the

pISton
assemblJes
If
the

brakes
are

defective

Front
Brake

Adjustment
Pick

up

I
Refer
to

Figure
26
Jack

up
vehicle
to
lIft

wheel

requiring

adJustment

2

Remove
rubber
boot

from

brake
disc

3

Lightly
tap
adJuster

housmg
and
move
It
for

ward
Turn

adJuster
wheel

with
a
screwdriver

and

spread
brake
shoes

Stop
turnmg
adJuster

wheel
when

a

considerable

drag
is

felt
on
brake

drum

NOTE
For

both

left
and

right
brakes

brake
shoes

spread
when

adJuster

wheelIS

turned
downward

4
Return

adJuster
wheel
12
ratchet
teeth
to

obtam
correct
clearance

between
brake
drum

and

shoes

5

Turn

brake
drum
to
make

sure
that
drum

turns
Without

draggmg
If

draggmg
exists

readJust