headlamp DATSUN 510 1968 Service Repair Manual

CHAPTER

TWELVE

DIFFERENTIAL
REAR
AXLE
AND
REAR
SUSPENSION
149

DIfferentIal

Rear
axle
and

suspension

Codspnng

Shock
absorber

Rear

suspensIOn
arm

Rear
axle

shaft
Wheel

beanngs

Seals

Rear

spnng

Axle
case

SpecificatIons

CHAPTER
THIRTEEN

FRONT

AXLE
FRONT
SUSPENSION
AND
STEERING
168

Wheel
hub
and

bearmg

StabilIzer

TenSion
rod

Spnng
and
strut

assembly

Transverse
lInk

Lower
ball

Jomt
Front

suspension
adjustment

Wheel

alignment

Posture

adJustment

Steenng
system

SpeCificatIons

CHAPTER
FOURTEEN

BRAKES
187

Brake

pedal

Master

cylInder

Front
diSC
brakes

Rear
brakes

Front
drum
brakes
Wheel

cylInders

Brake

system
bleedIng

Handbrake

Service
data
and

speCificatIons

CHAPTER
FIFTEEN

BODY
ELECTRICAL
SYSTEM

Wmng

SWitches
and
fuses

Instrument

meters
and

panels

Heater
205

Wmdshleld

wipers

Wmdslueld
washers

Headlamps

WIrIng
diagrams

CHAPTER

SIXTEEN

BODY

223

Front

body
trIm

Bumpers

Hood
lock
control

Doors
Door
locks
and

regulators

Trunk
lId
and

rear

bumper

Seats

Tad

gate

INDEX

235

I

110
CHAPTER
FIFTEEN

FOR
MANUAL

IGNITION
KEY

i

I
MADV
Nf
D

BRAKE
POINT

v
sa

tS

57

51
Th
rottle
sWItch

52
Speed
sWItch

relay

53
Speed
detector

assembly
Q
FOR

AUTOMATIC

IGNITION
KEY

AOVANEO

BRAKE
POINT

I
SPEED

DETECTOR

SPEED
SWITCH

I
RELAY
MJsr
I

IQ

52

SOLENOID

VALVE

54

Relay

55
Screw

56
Clutch
sWItch

assembly
57

Relay
assembly

58
Screw

INSTRUMENT
METERS
AND

PANELS

Figure
9
Illustrates
the
instrument

panel
and

gauges
used
on
the
sedan
and

wagon
models

untIl
1970

Figure
10

page
212
shows
the
m

strument

panel
and

gauges
smce
1970

Figure
11

page
213
shows
the
lDstrument

panel
and

gauges
used
on
the

pick

up

HEATER

Figures
12

page
214
and
13

page
215
are

exploded
Views
of
the
heaters
used

on
the
sedan

and

wagon
FigDre
14

page
213
shows
the

heater
used
on
the

pick
up

WINDSHIELD
WIPER

Figure
15

page
216
illustrates
the
wind

shield

Wiper
system
used
on
the
sedan
and

wagon

smce
1969
Earlier
models

were
slrmlar

Figure

16

page
217
shows
the

wiper
motor
wlule

Figure
17

page
2
I
7
shows
the

Wiper
motor

Imkage
on
the

pick
up
WINDSHIELD
WASHER

Figure
18

page
218
is

an

exploded
View
of

the
WindshIeld
washer

system
used
on
the
sedan

and

wagon
smce
1969
The
washer
used
on
the

pick
up
IS
SImilar

HEADLAMP

The

headlamp
units
used
on
the
sedan

wagon

and

pick
up
are
all
similar
to
that
shown
m

Figure
19

page
219

Replacement
of

the
sealed

beam
UnIts

reqwres
that
the

headlamp
trim
be

removed
so
that
the
sealed
beam
unit
can
be

withdrawn

AdJustment
of
the

headlamps
should

be
referred
to

a

qualified
electrical

shop

Lamp
Bulb

Replacement

Bulb

replacement
consIsts
of

removmg
the

retamer

nng
and
lens
from
the
unit

removmg

the
bulb
and

replacmg
It
In
some
cases
the

BODY
ELECTRICAL
SYSTEM

213

@

1

Speedometer

2
Meter
IIlummatlon

lamp

3
Fuel

gauge

4

Temperature
gauge

5
Turn

sIgnal
mdlcator

6
011

pressure
warning
lamp

7

IgnitIon

warning
lamp

8

Headlamp
hIgh
beam

mdlcator

9

Regulator

10
12

pole
connector

j
@

@
D

r
1
Inlet
hose

2
Outlet
hose

3
Air
duct

4
Defroster
hose

5
Hose
connector

6
Defroster
nozzle

7
Heater
control
lever

8
Air
control
lever

9

Clamp

10

Intenor
heater
Unit

11
Heater
control
cable

co
L

i
j

14
l
7
8

1
RII

2
LH
3
4
@

12
5
RH

6
LH
1
2
Headlamp
assembly

3
4
Sealed
beam
Untt

5
6
Headlamp
body

7
8
Mounting
nng

9
Screw

10
Lock
washer

11
Retaining
nng

12
TenSIon
spnng

13
Adjusting
screw

14
Screw

15
Headlamp
cover
o
t
j
l
l
t

I
l
i
N
Cl
oil

BODY
225

parts
as

requIred
Figure
3
Illustrates
the
front

body
tnm
on
the

pick
up

DOORS

Figure
6

page
227
shows
the
construction

of
the
front
door
on
the
four
door
sedan
The

two

door
sedan
and
the

wagon
are
slrmlar

Figure
7

page
228

applies
to
the

pick
up
o

HOOD
LOCK
CONTROL

Figure
4
next

page
shows
the
hood
lock

control
on
the
sedan
and

wagon
Figure
5

Illustrates
the
hood
lock
for
the

pick
up
AdJust

ment
of
the
male
and
female
assemblies
is
done

after

loosening
the

mountmg
screws
Gi

1

@

DOOR
LOCK
AND

REGULATOR

Refer
to

Figure
8

page
229
for
the
sedan

and

wagon
and

Figure
9

page
228
for
the

pick

up
The
strIker

plate
on
the
door
frame
is

adJust

able

by
loosenmg
the

mOWltmg
screws

AdJust

ment
can
be
made
to
the

top
bottom
left
or

nght
Rear
door
control
units

are
slnuIar
1
Dove
tall
bolt

2
Dove
tall
bolt

retaining

nut

3

Spnng

4

Safety
catch
lever

5
Female
lever

6

Spring

CD

1

Upper
radIator
gnlle

molding

2
RadIator

gnlle

3

Headlamp
nm

4
SIde
radIator

gnlle
molding

5
Lower
radIator

gnlle

molding

L

@

236

INDEX

Clutch

DescnptIon

DIsassembly

Bleedmg

Exploded
vIew

Hydraulic
clutch

control

InspectIOn
and

repair

InstallatIOn

Reassembly

Removal

SpecificatIons
and

service
data

TroubleshootIng

Withdrawal
lever

Clutch
master

cylinder

Exploded
views

InspectIon
and

reassembly

InstallatIOn

Removal

and

disassembly

putch
operatmg

cylinder

J
Inspection

I
jj

ReaSs

mbly
and
mslallatlOn

Removal
and

disassembly

Clutch
wllhdrawal
lever

Condenser

Connectmg
rods

Beanng

mspectIon

Connectmg
rod

bearmg
underslzes

DescrIptIOn

InspestIon

Reassembly

Cooling

system

D

scrIpt
Qn

Fan
clutch

Radlato

Thermostat

yvater
pump

Crankshaft

DescrIptIon

Exploded
View

Inspection

Mam

bearIng
underslzes

iPulley
mstallahon

r
Reassembly

Removal

Sprocket

Tlmmg
cham

Cylinder
block

Bore

measurement

Camshaft
bend

DesCrIpllOn

Exploded
view

InspectIOn

eassembly

Cylinder
head

DescrIptIon

f
DIsassembly

r

Exploded
View

InspectIOn

InstallatIOn
l

or

1
Reassembly

127
Removal

127

133

128
D

129

DifferentIal

pick
up

128

59
InstallatIon

129
Removal
and

mspecllOn

127
SectIOnal
view

134
Differential

sedan

15
Exploded
view

133
Inspection

InstallatIOn

131
132
LubrIcant

level

130
Removal

130
DifferentIal

wagon

130
Exploded
view

InstallatIon

132
Removal
and

mspecllon

133
DistrIbutor

132
Cap
and
rotor
head

133
Condenser

110
ConstructIon

DIsassembly
and

reassembly

52
Dwell

angle

52
Exploded
Views

34
IgmtIon
coIl

51
Inspection
and
service

54
Pomts

Removal

84
SpeCificatIons

89
Tlmmg
dual

pomt
distrIbutor

90
Door
lock
and

regulator

89
Exploded
view

pick
up

85
Exploded
View

sedan
and

wagon

Doors

31
Construction

35
Exploded
view
4
door
sedan

51
Exploded
vIew

pick

up

52
DrIveshaft

58
DescrIptIOn

57
Disassembly

43
Exploded
Views

53
InspectIon
and

repaIr

57
Reassembly

Removal

49
SpeCificatIons
and
service
data

48

31

E

33

49
ElectrIcal

system
body

55
Fuses

Headlamps

34
Heater

45
Instrument
meters
and

panels

36
SWitches
and
fuses

46
Wmdshleld

wipers

56

Wmng
53

43

162

162

163

150

151

151

149

149

157

157

157

106

110

105

110

24

106
109

111

21

110

40

112

24

228

229

225

227

228

144

145

145
146

146

146

144

147

217

210

210

210

205
207
210

210

205