cooling DATSUN B110 1969 Service Repair Manual

lI
I

DATSUN
1200

RANGE
1971
1973

MAINTENANCE
REPAIR

BY
DRAKE
AUTOMOTIVE
EDITORS

Quick
Referencelodel

MAINTENANCE
TUNE
UP
5

STEERING
89

ENGINEERING
13
REAR
DRIVE

ELECTRICAL
SYSTEM
35
SUSPENSION
93

IGNITION
SYSTEM
43
CLUTCH
99

FUEL

SYSTEM
49
TRANSMISSION
103

COOLING
SYSTEM
63
BODY
WORK
111

BRAKES
67
SPECIFICATIONS
129

FRONT
SUSPENSION
83

The

purpose
of
this
manual
IS
to

provide
the
automobile
owner
and
mechanic
with

a
reference
source

with
which
he
can

perform
normal
service

operations

We
endeavor
to

lOcorporate
the

latest
manufacturing

design
changes
and
up
to
date

specifications
at

the
time

of
publication
While
every
effort
IS
made
to
attain
accuracy

the
Publisher
cannot
be
held

responsible
for

manufacturing
changes
typographical

errors
or

omiSSions

Upon

compIling
the

information
contained
herein
we
have
tried
to
be
brief
and

Simple
relvlng
on

the
combination
of

photographs
Illustrations
and
text
to

make
thIS
manual
a

useful
tool

DRAKE

PUBLISHERS
INC

361
PARK
AVENUE
SOUTH

NEW
YORK
NY
10016

labl8
of

Contents

Jets
60

FRONT
SUSPENSION

TlOuble

Shooting
60

f
DESCRIPTION

RECOMMENDATIONS

TROUBLE

SHOOTING
I

85

COOLING
SYSTEM

DESCRIPTION
64
STEERING

WATER

PUMP
64

Hemoval
65
DESCRIPTION
90

InstallatIOn
65
RECOMMENDATIONS
90

THERMOSTAT

65
TROUBLE
SHOOTING
91

Removal

65

InspectIOn
65

REAR
DRIVE

Installation

65

RADIATOR

66
SUSPENSION

Hemovdl

66

InspectIOn
66
REAR
AXLE
94

InstallatIOn

66
DIFFERENTIAL
94

REAR
SUSPENSION
95

REAR
SHOCK
ABSORBER

96

Replacement
96

BRAKES
InspectIOn
97

RECOMMENDATIONS

97

FRONT
DISC
BRAKE

68

BRAKE

PAD

68

Replacement
68
CLUTCH

InspectIOn
68

ReinstallatIOn

68
DESCRIPTION

CALIPER

70
CLUTCH
PEDAL

Removal

70
Removal

Disassembly
71

InspectIOn

InspectIOn
Repmr
71
ReinstallatIOn

Reassembly
72

Adjustment

ReinstallatIOn
74
CLUTCH
MASTER

CYLINDER

REAR
BRAKE

74
Removal

Hemoval

Dlsdssembly
74

DIsassembly

InspectIOn
75

InspectIOn

Reassembly
ReinstallatIOn

75

Reassembly

HAND
BRAKE

75
RemstallatlOn

Removal

75
BLEEDING
CLUTCH

SYSTEM

InspectIOn
76

RemstallatlOn
77

ADJUSTMENT
78

TRANSMISSION

Front
DI

c
Brake

78

Rear
Brake

78
4
SPEED
TRANSMISSION

Brake
Pedal

HeIght
78
3
SPEED
TRANSMISSION

Hand

Brake

79
TROUBLE
SHOOTING

BLEEPIN
HYD

AULIC
SYs
r
M
79

i
UIQM
ATJ
C

TRANSMJSSIQ

TROUBLE

SHOOTING

80

RECOMMENDATIONS

2

ainteDaDee

TUDe

up

VAL
VE
CLEARANCES

Valve
clearance

adjustment
should
be
made

while

engme
IS

stationary

To

adjust
proceed
as
follows

Start

engme
and
run
It
until
It
IS
heated
to

operatIng
temperature
or
at

least
more
than

17S
of

engIne
011

temperature
then

stop

engIne

Rotate
crankshaft
to

bnng
No
1

cylInder
In

top
dead

center
on

ItS

compressIOn
stroke

Remove
valve
rocker

cover
to

gaIn
access
to

valve

operatIng
mechamsm

Adjust
valve

clearance
at

follOWing
four

pOints
while

engIne
IS
still
hot

1

Exhaust
valve
of
No
1

cylinder

2
Intake
valve
of
No
1

cylinder

3
Intake

valve
of

No
2

cylinder

5
Exham
t
valve
of
No
3

cylInder

ote

Numbers
in

parenthesis
agree
with

those
10

accompanY1Og
sketch

AgaIn
rotate
crankshaft

one
turn

so
that
No

4

piston
IS
In

top
dead
center

on
ItS

com

pressIOn
stroke

Adjust
follOWIng
valves

4
Exhaust
valve
of
No

2

cylinder

6
Intake
valve
of
No
3

cylinder

7
Intake
valve
of
No
4

cylInder

8
Exhaust
valve
of
No
4

cylinder

Rg
1

AdJustmg
valve
clearance

8
Adjustment
should
ue
made
whIle

engIne
IS

hot
After
all
valves
have
been

adjusted

correctly
tighten
lock
nut

firmly
to
secure
the

adjustment

Checking
and

adjusting
drive
belt

Check
for
a
cracked

or

damaged
V
belt

Replace
If

defective

Adjust
the
belt
tenSIOn
If

necessary
Belt

deflectIOn
when
thumb

pressure
of
220
Ib
IS

applied
midway
between

pulleys
0394
to

o
590
In

ENGINE
OIL

011

capacity
of

engIne

IncludIng
011
filter

Capacity

MaXimum
VB
US

gal
Imp
gal

MInimum
5IB
US

gal
III

Imp
gal

Make
sure
that

engIne
011
IS
not
detenorated

With

cooling
water

or

gasolIne
DraIn
and

refill
the
011
lf

necessary

Notes

a
A

m1lky
011
indlcates

presence
of

cooling
water

Valve
clearance

Hot
Intake

0014

In

Exhaust

Fig
2

AdJustmg
dnve
belt
tension

Cooling

Sptem

Fig
106
Coolmg
system

C0026

FIg
107
Water

pump
and
front
cover

FIg
1I1S
Water

pump
removal

DESCRIPTION
radiator
w1th

hIgh
coohng
efficiency
and
of

a

pellet
type
thermostat

The

coohng
system
IS
of

a
closed

pressure
type

With

hIgh
coolmg
capablhty
Coohng
water
WATER
PUMP

flowmg
through
resIstance
free
water

passages
m
the

cyhnder
head
and

cyhnder
The
water

pump
IS
a

centrifugal
type
water

block
IS
mamtamed
at

adequate
temperature

pum
WIth
an

alumlpum
d1e
cast

pump
body

range
at

allo
tlmes

by
means
of

an

ample
T
he

olute
chamber
IS
bUIlt
mto
the
front

capacIty
water

pump
of

a

corrugated
fin

type
cover

assembly
and
a

high
pressure

seahng

84

1

It

t
ir
4

I
1
1
J

i
t
1
f

Ii
fj
A

l
1
t
i
I
J

1my
t
It
ff

r

car
k
t
f
11

v
1

t
t
COOLING
SYSTEM

0
JJ
DimenSIOns
of
radIator
core

Height
x
Width
x
Thickness
mm
m
330
x
344
x
32

13
0
x
135
x
I
26

Type
Corrugate
fm
type

Radiator
fm
spacmg
mm
m
2
5
0
098

RadIator
capacity
K
cat
hoC
335

Cap
workIng
pressure
kg
cm2
Ib
sq
In
09
t
0
I
13
t
14

Water
capacity
with
heater
e
US
qt
Imp
qt
49
S
v
6
471
i

t
fj
looIo
t
lk
i
J
l