Charging system DATSUN B110 1973 Service Repair Manual

INSPECTION

Referring
to
the

wiring
diagram
check
the

wiring

harness

for
connection
with
electrical

equipment
and

connector
for
conned
ion
and
installation
When

checking

the

wiring
harness

note
the

following
matters

Connected
unit
should

not
be

loose
rusted
or

contaminated

2

Cable
insulator
cover
should
not
be

damaged
crack

ed
or

insulating
material

should
not
be
deteriorated

3
For
those

parts
which

are

grounded
through
the

installation

bolts
the
bolts
should
be
in
contact
with
the

body
completely
so
that

continuity
is

provided
in

between
the

body
and
bolts

4
Terminals

of
unit

through
which

current
flows

should
not
come

into
contact
with

other
metal

parts

5
No

erroneous
connection
should
be

present

DESCRIPTION

When
an
overcunent

exceeding
the
rated

amperage

flows
to
a
circuit
the

fuse
is
heated
and
melted
the

circuit
is

interrupted
and

thus
cables
and

electrical

equipment
are

protected
from

damaging
due
to

burning
or

damaging
is

limited
to
the

minimum
This
vehicle

is

equipped
with
six

fuses
and

one
fusible
link
The
fuses

are

located

in
the

fuse
box
and
used

to

protect
illumination

signal
and
other

systems
and
the
fusible
link
is

adopted

in
the
cable
between
the

battery
and
alternator
to

protect

the

charging
and

starting
circuits

FiJ
BE
16
Fuse
box
BODY

6
Cables
should
be

damped
so
that

they
do
not
come

into
contact
with

sharp
corner
or

part
lernperature
of

which

rises

highly

7
Cables
should
be

securely
clamped
in

posItions

sufficiently
separated
from

rotating
parts
such
as
fan

pulley
fan
belt

etc

8
Cables
should
be

provided
with
an

optimum
extra

length
at
sections

stationarity
on
the

body
or
at
sections

where
vibration

occurs
due
to

engine
operation
and

others

Note
a
When

inspecting
or

performing
other
mainte

nance

service
and
no

power
supply
is

required

particularly
or
when
it
is

anticipated
that
a

part

may
be
short
circuited
disconnect
the

battery
H

terminal

b
In
no
event
should
an
unloaded
circuit
be

directly
connected
with
ground
Be
sure
to
use
a

test

lamp
or
circuit

tester

fUSE

Fig
BE
17
Fusible
link

INSPECTION

In
the

most

cases
fuse
can
be

checked

visually

However
when

it
is
difficult
to

check

visually
a
circuit

tester

may
be
used

The
fusible
link
can

be

inspected

visually
or

by

feeling
on

finger

tip
However
the
fusible

link
can
be

inspected
more

correctly

by
using
a
circuit

tester

BE

6

BODY

ELECTRICAL

Main

high
beam
Defective
dimmer
switch

cannot
be
switch

ed
to

dimmer

low
beam

or

vice

versa

Head

lamps
dim
Defective

light
circuit

Head

lamps
dim

Partly

discharged

battery

when
the

engine

is

stopped
or

op

era
ted
under

idling
speed
Defective

battery

Head

lamps
still

Faulty
sealed
beam
unit

dim
with

engine

run

above

idling

speed

Faulty
charging
system

Head

light
in

only

one
side

lights
Faulty
head

lamp
terrnianl
con

tact

Defective

lamp

Turn

signal
lamps

Probable

Condition

cause

All
turn

signal
Blown

fuse
or

faulty
contact

lamps
do
not

light
When
red

yellow
cable
is
con

nected

to
red

white
cable
or

red
black

cable
and

the
main

beam
or

dimmer
beam

lights

the
circuit
is

nonnal
The
dimmer

switch
is
defective

Check
the
head

light
circuit

for

cable

being
about
to
break
and

faulty
contact
or
check
fuse
for

faulty
contact

Measure

specific
gravity
of
elec

trolyte

Voltage
between
head

lamp
red

white
cable
and

red
cable
ter

minals
is
12
8V
or

higher

Voltage
is

less
than
12

8V

through
above
test

Method
of

inspection

Check

the
fuse
for

fusing
and

faulty
contact

BE
13
Conduct

continuity

test
and
if
the
dirn

mer
switch
is

defec

tive

replace

Repair
or

replace
if

required

Charge

battery
if

required

Replace
battery

Replace
sealed

beam

units

Check
the

generator

regulator
and

light

circuit

Repair
as

required

Replace
lamp

Corrective

action

When
the
fuse
is

fused
detect
and

repair
the
cause
and

replace
the

fuse

The

lamp
does

not

go
out
when

the

engine
is

started
Faulty
charging
system
BODY

Inspect
the

charging

system

WINDSHIELD
WIPER
AND

WASHER

Description

Wiper
motor

replacement

Wiper
blade

operating
range
CONTENTS

BE
26

BE
27

BE
27

Description

The
windshield

wipers
consist

of

wiper
motor
link

mechanism

wiper
arms
and

blades
The

wiper
motor

unit

consists
of

a
motor
and
auto

stop
mechanism
The

wiper
rnotor
is

of
a
2
speed

type

When
the

wiper
switch
knob
is

pulled
to
the
I

st

step

the
windshield

wipers

operate
at

low

speed
and
when

pulled
to
the
2nd

step
operate
at

high
speed

The

wiper
motor
unit
is

located
on

the
cowl
dash
in

BATTERY

Cl

WIPER

MOTOR

rrQ

J
WASHER
MOTOR

IB

ILRI

L
CJ

LA

t
Y

I
Ll

j

IBI

1
f
I

LW

I
Wiper
washer
switch

replacement

Washer
nozzle

adjustment

TROUBLE

OIAGNOSES
ANO

CORRECTIONS
BE
27

BE
27

BE
28

the

engine

compartment
and
the

link
mechanism
is

located
behind
the

instrument

panel

The

electrically
operated
windshield
washer
consists
of

washing
fluid
lank

with

rnotor
and

pump
washer

nozzles

and

vinyl
tube
used

to

connect
those

compo

nents

The

windshield
washer

switch
is

combined
with

the

windshield

wiper
switch
to
a

single
unit

When

operating

the
washer

twist
the

switch
knob

IG

FUSE

W

v

l

i

f
WIPER
SWITCH

10FFI
I
2

I
TWIST

I

y

ILl

I

b

I

J
6

I
BLII

Fig
BE
43
Circuit

diagram
for
windshield

wiper
washer

system

BE

26

BODY

ELECTRICAL

Distributor
Secure

ground
of

ignition
coil

Secure
contact
of

carbon
electric

pole
and

rotor

Eliminate
excessive

tip
on
the

rotor

pole
or

cap
pole
by
scrubbing
with

a
screwdriver

Check

stagger
between

rotor
and

stator

Charging

system

Sound
of

alternating
current

pre

sents
Alternator
Install
a
0
5

l
F

capacitor

on

charging
terminal
A

Note
Do
not
use

capacitor
ex

cessively

If

capacity
is
used
ex

cessively
the
alternator
coil

will
be
broken

When

the
accelerator

pedal
is
de

pressed
or
released
noise

presents
Regulator
Install
a
0
5
l
F

capacitor
on
A

terrninal
of
the

voltage
regulator

Supplement
equipment

When

engine
starts
noise

presents

Noise

still

presents
even
after

stopping
the

engine
Operative
noise

of
ther

rnometer
and
fuel

gauge
Install
0
1
l

F

capacitor
between

terminal
and

ground
wire

Note
If

a

capacitor
having
ex

cessive

capacity
is
used
indi

cation
of
meter
will
be
devi

ated

Noise

presents
when
horn
is
blown

Horn
Install
a
0
5

IF

capacitor
on
the

horn

relay
terminal
or
horn

switch

Noise

presents
when
turn

signal

lamps
are

operated
Flasher
unit
Install
a
0

5
l
F

capacitor

Note
a
Be

sure
to
locate

capacitor
most
near

position

of
noise

source
and

connect
in

parallel
completely

d
Make

installation
and

conneCtion

securely

b

Cut
lead

wire
as
short
as

possible

c
Ground
wire
should
be

placed
on
the

body
e

Carefully
identify

marks
IN
or
OUT

BE
33

DATSUN

1200

MODEL
B
11

0
SERIES

L
NISSAN

I

NISSAN
MOTOR
CO

LTD

TOKYO
JAPAN
SECTION

EE

ENGINE

ELECTRICAL

SYSTEM

BATTERY

STARTING
MOTOR

CHARGING

CIRCUIT

ALTERNATOR

REGULATOR

IGNITIO
N

CIRCUIT

DISTRIBUTOR

IGNITION
COIL

SPARK
PLUG
EEl

EE
3

EE

15

EE

16

EE

23

EE

29

EE
29

EE

36

EE

37

ENGINE
ElECTRICAL
SYSTEM

BATTERY

CONTENTS

REMOVAL

CHECKING
ELECTROLYTE
LEVEL

CHECKING
SPECIFIC
GRAVITY
EE
1

EE
l

EE
1

REMOVAL

Disconnect
the

negative
terminal

first
and
then

the

positive
terminal

2
Remove
the
retainer
nuts
and
take
off

retainer

3
Release

retainer
bolts
and

remove

battery

CHECKING

ELECTROLYTE
LEVEL

Adjust
the

electrolyte
level
in
the

battery
when
the

battery
is
in
a

fully
charged
condition
The

electrolyte

hould
maintain
its
indicated

correct
level

in
the

battery

N
water
other
than

distilled
water
should
be
added

Q

cD

I

1
Vent

plug

2

Electrolvte

3
Level
indicator

Fig
EE
1

ElectTolyte
level

CHECKING
SPECIFIC
GRAVITY

The

specific
gravity
of
the

battery
liquid
is
measured

by
means
of
a

hydrometer
When

according
to

the
table

described

later
the

charging
of

the

battery
is
below

60

percent
the

specific
gravity
is
below
1

20
as
corrected

at

200e
680F
and
also

when
the
difference
in

the

specific
CHARGING

BATTERY
FREEZING
EE
2

EE
3

gravity
of

the
individual
cells
is
above
0
025
the

battery

must
be

changed
or

adjusted

tl

f

ead

p
level

jSCale
2

II

It
I
TheTmat

gauge

I
2

Hydrometer

Fig
EE
2

Checking
specific
gTavity

Temperature
conversion
in

measuring

specific
gravity

The
standard

specific
gravity
of
the

electrolyte
is

obtained
when
the

battery
is

fully
charged
at
an
electro

lyte
temperature
of
200

e
680
F

When

temperature
rises
loe
1
80F
the

specific

gravity
decreases
0

0007
and

reversely
when

temperature

drops
loe
I
ROF

the

specific
gravity
increases

0
0007

Therefore

assuming
the

specific
gravity
at
tOe
is

St

S20

the

specific

gravity
at
200e
680F

is
calculated

according
to

the

following

expressions

S

o
St

0
0007
t
20

If
0

0007
t
20
is
X

S

o
St
X

Accordingly
if
X
is
known
beforehand
S

o
can
be

obtained

easily
The
values
of
X

are
shown
in
the

following
table

EE
1

ENGINE
ElECTRICAL
SYSTEM

5

If
the

specific

gravity
is
above
1
260
200C
or
680F

after

charging
adjust
it

by
adding
distilled
water

6

Keep
any
open
flame

away
from
the

place
where
the

battery
is

being

charged

7

Replace
vent

plugs
and
clean
the

upper
face
of
the

battery
after

charging

BATTERY

FREEZING

Temperatures
at
which

battery

electrolyte
freezes

vary

with

acid
concentration
or
its

specific

gravity
A

battery

with

an
insufficient

state
of

charge
will

freeze
at
lower

temperatures
If

specific

gravity
of
a

battery
falls
below

I
I

the
indication
is
that
the

battery
is

completely

discharged
and
will

freeze

readily
when

temperatures
fall
below

freezing

point

Note
Use
extreme
caution
to
avoid

freezing

battery
since

it
will

usually
ruin
the

battery

o

I

I
1

G
10

I

1
o

i
20

I

u
30

I
I
0

40

I
0

SO

I

60

0

I
E

f
o

70

I

80

1
00

1
04
1
08
I
12

1
16
20

24
1

28
1
32

E

E004

Specific
gravity
of

electrolyte

Fig
EE
4

FTeezing
point
of
electrolyte

STARTI
NG

MOTOR

CONTENTS

OPERATION

CONSTRUCTION

REMOVAL

DISASSEMBL
Y

CLEANING
AND

INSPECTION

Terminal

Field
coil

Brush
and
brush

lead
wire

Brush

spring
tension

Armature

assembly

Over

running
clutch

assembly

Testing
brush

holder
for

ground
EE
3

EE
4

EE
4

EE

5

EE
6

EE
6

EE

6

EE

6

EE
6

EE
7

EE
8

EE
8

OPERATION

The

purpose
of
this

starting
system
is
to
crank
the

engine

When
the

ignition
switch
is
set

to
start
current
flows

through
the
series

and
shunt

coils
of
the

solenoid
and
Pinion

case

bearing
metal

Magnetic
switch

assembly

REASSEMBL

Y

TESr

Performance
test

Diagnoses
of
test

Magnetic
switch

assembly
test

SPECIFICATIONS
AND
SERVICE
DATA

Specifications

Service
data

TROU8LE

DIAGNOSES
AND

CORRECTIONS
EE
8

EE
8

EE
9

EE
9

EE
g

EE
10

EE
10

EE
11

EE
11

EE

11

EE
12

thus
the

solenoid
is
excited
The

plunger
is

pulled
into

the
solenoid
so
that

it

operates
the
shift
lever
to

engage

the
drive

pinion
with

flywheel
ring

gear
and

the

magnetic

switch
is

closed

EE
3

Magnetic
switch

operating
sound
is

heard

The

starting
motor

rotates

Pinion

gear
does

not

intermesh
with

ring

gear
ENGINE
ELECTRICAL
SYSTEM

Starter

Magnetic
switch

Battery

Wiring

Starting
motor

Magnetic
switch

Ring
gear

Starting
motor
Broken
armature
or
field
coil
cable

Broken
brush

pig
tail

Defective
mica

Broken
or
shorted
series
coil

Faulty
plunger
sliding

Over

discharging

Faulty
terminal

contact
or
loose

connection

Faulty
B
or
M
terminal
connections

Shorted
armature
or
field
coil

Worn

brush
or

improper
spring

pressure

Contaminated
commutator
or
de

fective
mica

Faulty
brush
connection

Seized
metal

Armature
contacted
with

pole
core

Insufficient
plunger
L

dimension

Faulty
contact

Broken
or

shorted
shunt
coil
wire

Worn
teeth

Weakened

pinion
sleeve

spring

Worn

pinion
teeth

EE

13
Replace

Replace

Correct
or

replace

Replace

Repair
or

replace

Measure

specific

gravity

of

electrolyte
arid

charge
if

necessary

Clean
and

retighten

Retighten

Repair
or

replace

Repair
or

replace

Clean
or

repair

Repair

Replace

Repair
or

replace

Adjust

Replace

Replace

Replace

Replace

Replace

ENGINE
ElECTRICAL

SYSTEM

CHARGING
CIRCUIT

IGNITION

1

i
n

ITCH

r
B

i
i

vel

oU

ARMATURE

lip
J

l
t

lJ

FIEL

Df

e
I
I
3
2

I

u
P

5
0

IL
U
p

P
f

H
i

I

I

L

J

L
J

ALTERNATOR

VOL
TAGE

REGULATOR
The

charging
circuit

consists
of
the

battery
alternator

regulator
and

necessary
wiring
to
connect

these

parts
The

purpose
of
this

system
is
to
convert

mechanical

energy

from
the

engine
into

electrical

energy
which

is
used
to

operate
all

electrically
operated
units
and
to

keep
the

battery
fully
charged

When
the

ignition
switch
is

set
to
on

current
flows

from
the

battery
to

ground
through
the

ignition
switch

voltage

regulator
IG
terminal

primary
side
contact

point

PI

movable

contact

point
P2

voltage
regulator
F

terminal
alternator
F
terminal

field
coil
and
alternator

E

terminal
as
shown
in

Figure
EE
27

by
full

line
arrow

marks
Then

the
rotor
in
the
alternator
is
exited
On
the

other

hand
current
flows
from
the

battery
to

ground

through
the

ignition
switch

warning
lamp
voltage
regu

lator
L
terminal

lamp
side

contact

point
P4

movable
contact

point
PS
and

voltage

regulator
E

terminal
as
shown

by
dotted
line

arrow
marks
Then
the

warning
lamp
ligh
ts

When
the

alternator

begins
to

operate
three

phase

alternating
current
is

induced
in
the

armature
This

alternating
current
is

rectified

by
the

positive
and

negative

silicon

diodes
The

rectified
direct
current

output
reaches

the
alternator
A
and

E
terminals

On

the
other
hand
the
neutral

point
voltage
reaches

N
and
E

terminals

nearly
a

half
of
the

output

voltage
and

current
flows

from

voltage
regulator
N

terminal
to
E

terminal
or

ground
through
the
coil
VCI
as
shown
in

Figure
EE

28

by
the
dolled

line

arrow

marks
Then
the

coil
vc
I
is

excited
and
the

movable

contact

point
P5

comes
into
contact

with

voltage

winding
side
contact

point
P6
This
action

causes
to

turn
off
the

warning
lamp
and

complete
the

voltage

winding
circuit
as

shown

by
the
ullline
arrow
marks

When
the

alternator

speed
is
increased
or

the

voltage

starts
to
rise

excessively
the
movable
contact

point
P2

is

separated
from

the

primary
side
contact
P

1

by
the

magnetic
force
of

coil
V2

Therefore

register
RI
is

applied
into
the
field
circuit

and

output
voltage
is

decreased
As
the

outpu
t

voltage
is

decreased
the

movable

contact

point
P2

and

primary
side

contact
PI
comes

into

contact
once

again
and

the
alternator

voltage

increases

Thus
the

rapid
vibration

of
the

movable

contact

point
P2
maintains
an

alternator

output

voltage
to
constant

When
the

alternator

speed
is

further
increased
or
the

voltage
starts
to
rise

excessively
the

movable
contact

point

P2

comes
into
contact
with

secondary
side

contact

point
finally
Then
the

field
current
is
shut
off
and

alternator

output
voltage
is
decreased

immediately
This

action

causes
to

separate
movable
contact
P2
from

secondary
contact
P3

Thus
the

rapid
vibration
of
the

movable
contact

point
P2
or

breaking
and

completing

the
field
circuit
maintains
an
alternator

output
voltage
to

constant

j

T
SA

TIERY

I

l

e

7

Fig
EE
27

ChaTging
ciTcuit
1

EE
15