light DODGE CARAVAN 2005 4.G Owners Manual

5. These locations are on the sill flange of the body and
consist of a pair of downstanding tabs. The jack is to be
located, engaging the flange, between the pair of tabs
closest to the wheel to be changed. Place the wrench on
the jack screw and turn to the right until the jack head is
properly engaged in the described location.Do not raise
the vehicle until you are sure the jack is securely
engaged.
6. Raise the vehicle by turning the jack screw to the right,
using the swivel wrench. Raise the vehicle only until the
tire just clears the surface and enough clearance is
obtained to install the spare tire. Minimum tire lift
provides maximum stability.WARNING!
Raising the vehicle higher than necessary can make
the vehicle less stable. It could slip off the jack and
hurt someone near it. Raise the vehicle only enough
to remove the tire.
7. Remove the wheel lug nuts, for vehicles with wheel
covers, remove the cover from the wheel by hand. Do not
pry the wheel cover off. Then pull the wheel off the hub.
8. Install the spare wheel, for vehicles with wheel covers,
align the notch in the wheel cover with the valve stem on
the wheel. Install the cover on the wheel by hand only
and install the wheel lug nuts with the cone shaped end
of the nut toward the wheel. Lightly tighten the lug nuts.
To avoid the risk of forcing the vehicle off the jack, do not
tighten the lug nuts fully until the vehicle has been
lowered.
WHAT TO DO IN EMERGENCIES 363
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▫Steering Shaft Seal....................391
▫Steering Linkage......................391
▫Drive Shaft Universal Joints..............391
▫Body Lubrication.....................391
▫Windshield Wiper Blades................392
▫Windshield And Rear Window Washers.....392
▫Exhaust System......................393
▫Cooling System.......................394
▫Hoses And Vacuum/Vapor Harnesses.......399
▫Brakes.............................399
▫Master Cylinder—ABS Brakes Brake
Fluid Level Check.....................401
▫Fuel System Hoses....................402▫Automatic Transmission................402
▫Front And Rear Wheel Bearings...........406
▫Appearance Care And Protection
From Corrosion......................406
▫Cleaning The Instrument Panel And Underseat
Cup Holders........................410

Integrated Power Module (IPM)............412

Vehicle Storage........................415

Replacement Light Bulbs.................415

Bulb Replacement......................416
▫Headlights..........................416
▫Front Park/Turn Signal And
Sidemarker Lights.....................418
▫Front Fog Light......................419
372 MAINTAINING YOUR VEHICLE

▫Rear Tail, Stop, Turn Signal, Side Marker And
Back-Up Lights.......................419
▫Center High Mounted Stop Light (CHMSL) . . . 420
▫License Light........................421

Fluids And Capacities...................421
Recommended Fluids, Lubricants
And Genuine Parts.....................422
▫Engine.............................422
▫Chassis............................423
MAINTAINING YOUR VEHICLE 373
7

ONBOARD DIAGNOSTIC SYSTEM—OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the“Malfunction Indicator Light.”It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
•Prolonged driving with the“Malfunction Indica-
tor Light”on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
•If the“Malfunction Indicator Light”is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
376 MAINTAINING YOUR VEHICLE

The external lock cylinders should be lubricated twice a
year, preferably in the fall and spring. Apply a small
amount of a high quality lubricant such as MoparLock
Cylinder Lubricant directly into the lock cylinder.
Windshield Wiper Blades
The rubber edges of the wiper blades and the windshield
should be cleaned periodically with a sponge or soft cloth
and a mild nonabrasive cleaner. This will remove accu-
mulations of salt or road film.
Operation of the wipers on dry glass for long periods
may cause deterioration of the wiper blades. Always use
washer fluid when using the wipers to remove salt or dirt
from a dry windshield.
Avoid using the wiper blades to remove frost or ice from
the windshield. Keep the blade rubber out of contact with
petroleum products such as engine oil, gasoline, etc.
Windshield and Rear Window Washers
The fluid reservoir for the windshield washers and the
rear window washer is shared. It is located in the engine
compartment and should be checked for fluid level at
regular intervals. Fill the reservoir with windshield
washer solvent (not radiator antifreeze) and operate the
system for a few seconds to flush out the residual water.
The washer fluid reservoir will hold a full gallon of fluid
when the Low Washer Fluid Light illuminates.
392 MAINTAINING YOUR VEHICLE

replaced immediately! Eventual deterioration of the hose
can take place resulting in a possibility of a burst failure.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Master Cylinder—ABS Brakes Brake Fluid Level
Check
The fluid level in the master cylinder should be checked
when performing underhood services, or immediately if
the brake system warning light indicates system failure.
Clean the top of the master cylinder area before removing
the cap. Add fluid to bring the level up to the top of the
“FULL”mark on the side of the master cylinder reservoir.Overfilling of fluid is not recommended because it may
cause leaking in the system.
Add enough fluid to bring the level up to the require-
ments described on the brake fluid reservoir. With disc
brakes, fluid level can be expected to fall as the brake
pads wear. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturers recommended brake fluid, refer
to Recommended Fluids, Lubricants and Genuine Parts
for correct fluid type.WARNING!
Use of brake fluid that may have a lower initial
boiling point or unidentified as to specification, may
result in sudden brake failure during hard pro-
longed braking. You could have an accident.
MAINTAINING YOUR VEHICLE 401
7

and Mopar Total Clean. Care should be taken to avoid
soaking your leather upholstery with any liquid. Please
do not use polishes, oils, cleaning fluids, solvents, deter-
gents, or ammonia based cleaners to clean your leather
upholstery. Application of a leather conditioner is not
required to maintain the original condition.
WARNING!
Do not use volatile solvents for cleaning purposes.
Many are potentially flammable, and if used in
closed areas they may cause respiratory harm.
Cleaning High Gloss Front Door B-pillar
Appliques
When cleaning the front door B-pillar appliques, care
must be taken to avoid scratching the plastic.1. Remove all dirt with a wet soft rag. A mild soap
solution may be used, do not use high alcohol content or
abrasive cleaners. Glass cleaners are not recommended. If
soap is used, wipe clean with a clean damp rag.
2. To maintain the high gloss shine, apply a scratch and
swirl remover onto a damp cloth and apply to door
applique. Rub the applique with a firm pressure then buff
lightly with a clean cotton cloth until a high gloss shine is
achieved.
Glass Surfaces
All glass surfaces should be cleaned on a regular basis
with any commercial household-type glass cleaner.
Never use an abrasive type cleaner. Use caution when
cleaning inside rear windows equipped with electric
defrosters or windshields equipped with a windshield
wiper de-icer. Do not use scrapers or other sharp instru-
ments which may scratch the elements.
MAINTAINING YOUR VEHICLE 409
7

INTEGRATED POWER MODULE (IPM)
An Integrated Power Module is located in the engine
compartment near the battery. This center contains maxi
fuses, mini fuses and relays. A label that identifies each
component is printed on the inside of the cover.
Cavity Maxi Fuse Description
F4 30 Amp
PinkFront Wipers
F9 40 Amp
GreenAnti-Lock Brake System
(ABS) Pump
F10 40 Amp
GreenFront Blower
F13 40 Amp
GreenElectronic Back Light (EBL)
F19 40 Amp
GreenBody Control Module
(BCM) Feed 1
F20 30 Amp
PinkCentral Amplifier
F22 30 Amp
PinkSeats
F27 40 Amp
GreenRadiator Fan
Integrated Power module (IPM)
412 MAINTAINING YOUR VEHICLE

Cavity Maxi Fuse Description
F28 40 Amp
GreenPower Windows
F30 40 Amp
GreenHeadlight Washers (Export
Only)
F31 40 Amp
GreenPower Sliding Door
F32 40 Amp
GreenPower LiftgateCavity Mini Fuse Description
F1 20 Amp Yel-
lowFog Lights
F2 15 Amp Blue Left Park/Tail Light
F3 15 Amp Blue Right Park/Tail Light
F5 20 Amp Yel-
lowRDO/IP Ignition
F6 20 Amp Yel-
low12 Volt Out Ignition or
Battery
F8 20 Amp Yel-
lowHorn
F11 20 Amp Yel-
lowEWD/ Rear Wiper
F12 25 Amp Clear Rear Blower
F14 20 Amp Yel-
lowIgnition Off Draw (IOD)
F15 20 Amp Yel-
lowElectronic Automatic
Transaxle (EATX) Battery
MAINTAINING YOUR VEHICLE 413
7

The Heated Mirrors, Lower Instrument Panel Power
Outlet and Removable Floor Console, when in the front
position are fused with self resetting fuses that are only
serviceable by an authorized dealer. The power seats are
fused by a 30 Amp circuit breaker located under the
driver’s seat. The Power Windows are fused by a 25 Amp
circuit breaker located under the instrument panel near
the steering column. If you experience temporary or
permanent loss of these systems see your authorized
dealer for service.
VEHICLE STORAGE
If you are leaving your vehicle dormant for more than 21
days you may want to take steps to protect your battery.
You may:
•Remove the 20 Amp mini fuse in the Integrated Power
Module labeled Ignition-Off Draw (IOD).
•Or, disconnect the negative cable from the battery.
•Anytime you store your vehicle, or keep it out of
service (i.e. vacation) for two weeks or more, run the
air conditioning system at idle for about five minutes
in the fresh air and high blower setting. This will
insure adequate system lubrication to minimize the
possibility of compressor damage when the system is
started again.
REPLACEMENT LIGHT BULBS
LIGHT BULBS—Interior Bulb Number
Center & Rear Dome Light.................. 578
Center & Rear Reading Lights............... 578
Front Door Courtesy Light.................. 578
Front Header Reading Lights—If Equipped..... 578
Instrument Cluster Lights.................PC74
Liftgate Light(s).......................... 578
Overhead Console Reading Lights..........PC579
Removable Console Light—If Equipped....... 194
Visor Vanity Lights....................6501966
MAINTAINING YOUR VEHICLE 415
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