fuel DODGE CARAVAN 2007 4.G Owner's Guide

▫Front Suspension Ball Joints ..............430
▫ Steering Shaft Seal ....................431
▫ Steering Linkage ......................431
▫ Drive Shaft Universal Joints ..............431
▫ Body Lubrication .....................431
▫ Windshield Wiper Blades ................432
▫ Windshield And Rear Window Washers .....432
▫ Exhaust System ......................433
▫ Cooling System .......................434
▫ Hoses And Vacuum/Vapor Harnesses .......439
▫ Brakes .............................439
▫ Master Cylinder — Brake Fluid Level Check . . 441
▫ Fuel System Hoses ....................442 ▫
Automatic Transmission ................442
▫ Front And Rear Wheel Bearings ...........446
▫ Appearance Care And Protection From
Corrosion ...........................446
▫ Cleaning The Instrument Panel And Underseat
Cup Holders ........................450

Fuses — Integrated Power Module ..........452

Vehicle Storage ........................455

Replacement Light Bulbs .................455

Bulb Replacement ......................456
▫ Headlights ..........................456
▫ Front Park/Turn Signal And Sidemarker
Lights .............................458
▫ Fog Lights ..........................459
412 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
•Prolonged driving with the “Malfunction Indica-
tor Light” on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
•If the “Malfunction Indicator Light” is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
Loose Fuel Filler Cap Message
After fuel is added, the vehicle diagnostic system can
determine if the fuel filler cap is loose, improperly
installed, or damaged. A loose fuel filler cap message will
be displayed in the instrument cluster. Tighten the gas
416 MAINTAINING YOUR VEHICLE

Engine Oil
Checking Oil Level
To assure proper engine lubrication, the engine oil must
be maintained at the correct level. Check the oil level at
regular intervals, such as every fuel stop.
The best time to check the engine oil level is about 5
minutes after a fully warmed engine is shut off or before
starting the engine after it has sat overnight.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Maintain
the oil level between the MIN and MAX markings on the
dipstick. Adding one quart of oil when the reading is at
the MIN mark will result in a MAX reading on these
engines.
CAUTION!
Overfilling or underfilling will cause oil aeration or
loss of oil pressure. This could damage your engine.
Engine Oil Dipstick
420 MAINTAINING YOUR VEHICLE

Change Engine Oil
Road conditions and your kind of driving affects the
interval at which your oil should be changed. Check the
following list to see if any apply to you.
•Day or night temperatures are below 32°F (0°C).
•Stop and Go driving.
•Extensive engine idling.
•Driving in dusty conditions.
•Short trips of less than 10 miles (16 km).
•More than 50% of your driving is at sustained high
speeds during hot weather, above 90°F (32°C).
•Trailer towing.
•Taxi, Police or delivery service (commercial service).
•Off-Road or desert operation.
•If equipped for and operating with E-85 (ethanol)
fuel.
If ANY of these apply to you, then change your engine oil
at every interval shown in schedule “B” of the “Mainte-
nance Schedules” section of this manual.
If none of these apply to you, then change your engine oil
at every interval shown on schedule “A” of the “Main-
tenance Schedules” section of this manual
NOTE: Under no circumstances should oil change in-
tervals exceed 6000 miles (10 000 km) or 6 months
whichever comes first.
Engine Oil Selection
For best performance and maximum protection under all
types of operating conditions, the manufacturer only
recommends engine oils that are API certified and meet
the requirements of DaimlerChrysler Material Standard
MS-6395.
MAINTAINING YOUR VEHICLE 421
7

American Petroleum Institute (API) Engine Oil
Identification Symbol
This symbol means that the oil has
been certified by the American
Petroleum Institute (API). The
manufacturer only recommends
API Certified engine oils.
Engine Oil Viscosity (SAE Grade) — 2.4 Liter
Engines
SAE 5W-30 engine oil is recommended for all operating
temperatures. This engine oil improves low temperature
starting and vehicle fuel economy. Your engine oil filler
cap also shows the recommended engine oil viscosity for
your vehicle. For information on engine oil filler cap location, refer to
the Engine Compartment illustration in this section.
Lubricants which do not have both, the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used.
Engine Oil Viscosity (SAE Grade) — 3.3/3.8 Liter
Engines
SAE 5W-20 engine oil is recommended for all operating
temperatures. This engine oil improves low temperature
starting and vehicle fuel economy. Refer to your engine
oil filler cap for the recommended engine oil viscosity for
your vehicle.
For information on engine oil filler cap location, refer to
the Engine Compartment illustration in this section.
Lubricants which do not have both, the engine oil certi-
fication mark and the correct SAE viscosity grade num-
ber should not be used.
422 MAINTAINING YOUR VEHICLE

WARNING!
The air cleaner can provide a measure of protection
in the case of engine backfire. Do not remove the air
cleaner unless such removal is necessary for repair or
maintenance. Make sure that no one is near the
engine compartment before starting the vehicle with
the air cleaner removed. Failure to do so can result in
serious personal injury.
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device. Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and the
vehicle.
MAINTAINING YOUR VEHICLE 425
7

WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow petroleum base fluid to contaminate
the brake fluid, all brake seal components could be
damaged causing partial or complete brake failure.
Fuel System Hoses
Electronic Fuel Injection high pressure fuel systems are
designed with hoses which have unique material charac-
teristics to provide adequate sealing and resist attack by
deteriorated gasoline.
Use only the manufacturers specified hoses in any fuel
system servicing. It is mandatory to replace all clamps
that have been loosened or removed during service. Care
should be taken in installing new clamps to insure they
are properly torqued.
Automatic Transmission
The automatic transmission and differential assembly are
contained within a single housing.
All automatic transmissions are equipped with a conven-
tional filler tube and dipstick. If fluid is added, it should
be added through the dipstick hole in the case.
442 MAINTAINING YOUR VEHICLE

Cavity Cartridge Fuse Description
F28 40 Amp Green Power Windows
F30 40 Amp Green Headlight Washers (Export
Only)
F31 40 Amp Green Power Sliding Door
F32 40 Amp Green Power Liftgate
Cavity Mini Fuse Description
F1 20 Amp Yel- low Fog Lights
F2 15 Amp Blue Left Park/Tail Light
F3 15 Amp Blue Right Park/Tail Light
F5 20 Amp Yel- low RDO/IP Ignition
Cavity Mini Fuse Description
F6 20 Amp Yel- low 12 Volt Out Ignition or
Battery
F8 20 Amp Yel- low Horn
F11 20 Amp Yel- low EWD/ Rear Wiper
F12 25 Amp Natural Rear Blower
F14 20 Amp Yel- low Ignition Off Draw (IOD)
F15 20 Amp Yel- low Electronic Automatic
Transaxle (EATX) Battery
F15 25 Amp Natural ASD
F17 20 Amp Yel- low Fuel Pump
F18 15 Amp Blue A/C Clutch
MAINTAINING YOUR VEHICLE 453
7

4. Replace the bulb, reinstall the socket and reattach the
CHMSL.
License Light
1. Remove the two lens assembly mounting screws. 2. Pull the bulb out of the socket. Replace the bulb and
reattach the lens assembly.
FLUIDS AND CAPACITIESU.S. Metric
Fuel 20 Gallons 76 Liters
Engine Oil-with filter 2.4 Liter Engines (SAE 5W-30, API Certified) 5.0 qts 4.7 Liters
3.3 & 3.8 Liter Engines (SAE 5W-20, API Certified) 5.0 qts 4.7 Liters
Cooling System * 2.4 Liter Engines (Mopar  Antifreeze/Coolant 5 Year/100,000
Mile Formula or equivalent) 11.4 qts 10.7 Liters
3.3 & 3.8 Liter Engines (Mopar  Antifreeze/Coolant 5 Year/
100,000 Mile Formula or equivalent) † 13.4 qts 12.6 Liters
* Includes heater and coolant recovery bottle filled to MAX level.
† * Add 2.9 quarts (2.8 liters) if equipped with a rear heater.
MAINTAINING YOUR VEHICLE 461
7

FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology) or equivalent
2.4 Liter Engine Oil Use API Certified SAE 5W-30 engine oil. Refer to your oil filler cap for cor- rect SAE grade, meeting DaimlerChrysler Material Standard MS-6395.
3.3/3.8 Liter Engine Oil Use API Certified SAE 5W-20 engine oil. Refer to your oil filler cap for cor- rect SAE grade, meeting DaimlerChrysler Material Standard MS-6395.
Oil Filter 2.4 liter engines Mopar 4105409AB or equiv.
Oil Filter 3.3/3.8 liter engines Mopar 5281090 or equiv.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine com- partment.
Fuel Selection 87 Octane
462 MAINTAINING YOUR VEHICLE