engine DODGE CARAVAN 2007 4.G Workshop Manual

Fuel System Cautions
CAUTION!
Follow these guidelines to maintain your vehicle’s
performance:
•The use of leaded gas is prohibited by Federal law.
Using leaded gasoline can impair engine performance,
damage the emission control system.
•An out-of-tune engine, or certain fuel or ignition
malfunctions, can cause the catalytic converter to
overheat. If you notice a pungent burning odor or
some light smoke, your engine may be out of tune or
malfunctioning and may require immediate service.
Contact your dealer for service assistance.
•The use of fuel additives which are now being sold as
octane enhancers is not recommended. Most of these
products contain high concentrations of methanol.
Fuel system damage or vehicle performance problems
resulting from the use of such fuels or additives is not
the responsibility of the manufacturer.
NOTE: Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
Carbon Monoxide Warnings
WARNING!
Carbon monoxide (CO) in exhaust gases is deadly.
Follow the precautions below to prevent carbon
monoxide poisoning:
356 STARTING AND OPERATING

•Do not inhale exhaust gases. They contain carbon
monoxide, a colorless and odorless gas which can kill.
Never run the engine in a closed area, such as a
garage, and never sit in a parked vehicle with the
engine running for an extended period. If the vehicle is
stopped in an open area with the engine running for
more than a short period, adjust the ventilation system
to force fresh, outside air into the vehicle.
•Guard against carbon monoxide with proper mainte-
nance. Have the exhaust system inspected every time
the vehicle is raised. Have any abnormal conditions
repaired promptly. Until repaired, drive with all side
windows fully open.
•Keep the liftgate closed when driving your vehicle to
prevent carbon monoxide and other poisonous ex-
haust gases from entering the vehicle.
ADDING FUEL
Fuel Filler Cap (Gas Cap)
The gas cap is located behind the fuel filler door on the
left side of the vehicle. If the gas cap is lost or damaged,
be sure the replacement cap is for use with this vehicle.
Fuel Filler Cap (Gas Cap)
STARTING AND OPERATING 357
5

NOTE:When the fuel nozzle “clicks” or shuts off, the
fuel tank is full.
WARNING!
•Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
•Never add fuel when the engine is running. This
is in violation of most state and federal fire
regulations and will cause the malfunction indi-
cator light to turn on.
NOTE:
•Tighten the fuel filler cap until you hear a “clicking”
sound. This is an indication that the fuel filler cap is
properly tightened.
•If the gas cap is not tighten properly, the Malfunction
Indicator Light will come on. Be sure the gas cap is
tightened every time the vehicle is refueled.
WARNING!
A fire may result if gasoline is pumped into a
portable container that is inside of a vehicle. You
could be burned. Always place gas containers on the
ground while filling.
Loose Fuel Filler Cap Message
•
If the vehicle diagnostic system determines that the
fuel filler cap is loose, improperly installed, or dam-
aged, GASCAP will be displayed in the instrument
cluster odometer. Tighten the fuel filler cap properly
and press the odometer reset button to turn the
GASCAP message off.
STARTING AND OPERATING 359
5

For best results, a refueling pattern that alternates be-
tween E-85 and unleaded gasoline should be avoided.
When you do switch fuels, it is recommended that
•you do not switch when the fuel gauge indicates less
than 1/4 full
•you do not add less than 5 gallons (19L) when
refueling
•you operate the vehicle immediately after refueling for
a period of at least 5 minutes
Observing these precautions will avoid possible hard
starting and/or significant deterioration in driveability
during warm up.
NOTE: When the ambient temperature is above 90°F
(32°C), you may experience hard starting and rough idle
following start up even if the above recommendations are
followed.
Selection Of Engine Oil For Flexible Fuel Vehicles
(E-85) and Gasoline Vehicles
Whether operating the vehicle on an E-85 ethanol fuel or
unleaded gasoline the engine oil requirements are the
same. Refer to the “Maintenance Procedures” section of
this manual for the proper quality and viscosity engine
oil.
Starting
The characteristics of E-85 fuel make it unsuitable for use
when ambient temperatures fall below 0°F (-18°C). In the
range of 0°F (-18°C) to 32°F (0°C), you may experience an
increase in the time it takes for your engine to start, and
a deterioration in drivability (sags and/or hesitations)
until the engine is fully warmed up.
362 STARTING AND OPERATING

Trailer Hitch Classification
Class III - Heavy Duty 5,000 lbs (2 268 kg)
Class IV - Extra
Heavy Duty 10,000 lbs (4 540 kg)
All trailer hitches should be professionally installed on
your vehicle.Trailer Towing Weights (Maximum Trailer Weight
Ratings)
The following chart provides the maximum trailer
weight ratings towable for your given drivetrain.
Engine/Transmission GCWR (Gross Com- bined Wt. Rating) Frontal Area Max. GTW (Gross
Trailer Wt.) Max. Tongue Wt.
2.4L Automatic 5,200 lbs (2358 kg) 40 SQ. FT. (3.72
square meters) Up to 2 persons &
Luggage 850 lbs (385 kg) 85 lbs (39 kg)
5,200 lbs (2358 kg) 40 SQ. FT. (3.72 square meters) 3 to 5 persons &
Luggage 400 lbs (181 kg) 40 lbs (18 kg)
5,200 lbs (2358 kg) 40 SQ. FT. (3.72 square meters) 6 to 7 persons &
Luggage Not Recom- mended N/A
372 STARTING AND OPERATING

Engine/Transmission GCWR (Gross Com- bined Wt. Rating) Frontal Area Max. GTW (Gross
Trailer Wt.) Max. Tongue Wt.
3.3L & 3.8L Auto-
matic 6,600 lbs (2993 kg) 40 SQ. FT. (3.72
square meters) Up to 2 persons &
Luggage 1,800 lbs (816 kg) 180 lbs (82 kg)
6,600 lbs (2993 kg) 40 SQ. FT. (3.72 square meters) 3 to 5 persons &
Luggage 1,350 lbs (612 kg) 135 lbs (61 kg)
6,600 lbs (2993 kg) 40 SQ. FT. (3.72 square meters) 6 to 7 persons &
Luggage 1,000 lbs (454 kg) 100 lbs (45 kg)
STARTING AND OPERATING 373
5

Engine/Transmission GCWR (Gross Com- bined Wt. Rating) Frontal Area Max. GTW (Gross
Trailer Wt.) Max. Tongue Wt.
3.3L & 3.8L Auto-
matic with trailer
tow package 8,600 lbs (3900 kg) 40 SQ. FT. (3.72
square meters) Up to 2 persons &
Luggage 3,800 lbs (1723 kg)* 380 lbs (172 kg)
8,600 lbs (3900 kg) 40 SQ. FT. (3.72 square meters) 3 to 5 persons &
Luggage 3,350 lbs (1519 kg)* 335 lbs (152 kg)
8,600 lbs (3900 kg) 40 SQ. FT. (3.72 square meters) 6 to 7 persons &
Luggage 3,000 lbs (1360 kg)* 300 lbs (136 kg)
* For vehicles equipped with Fold-in-Floor seating, the Gross Trailer Weight must be reduced by 100 lbs (45 kg).
Refer to local laws for maximum trailer towing speeds.
NOTE: The trailer tongue weight must be considered as
part of the combined weight of occupants and cargo, and
should never exceed the weight referenced on the Tire
and Loading Information placard. Refer to the Tire–
Safety Information Section in this manual.
Trailer and Tongue Weight
Always load a trailer with 60% to 65% of the weight in
the front of the trailer. This places 10% to 15% of the
Gross Trailer Weight (GTW) on the tow hitch of your
vehicle. Loads balanced over the wheels or heavier in the
rear can cause the trailer to sway severelyside to side
374 STARTING AND OPERATING

•When hauling cargo or towing a trailer, do not over-
load your vehicle or trailer. Overloading can cause a
loss of control, poor performance or damage to brakes,
axle, engine, transmission, steering, suspension, chas-
sis structure or tires.
•Safety chains must always be used between your
vehicle and trailer. Always connect the chains to the
frame or hook retainers of the vehicle hitch. Cross the
chains under the trailer tongue and allow enough
slack for turning corners.
•Vehicles with trailers should not be parked on a grade.
When parking, apply the parking brake on the tow
vehicle. Put the tow vehicle automatic transmission in
P for Park. Always, block or chockthe trailer wheels.
•GCWR must not be exceeded.
•Total weight must be distributed between the tow
vehicle and the trailer such that the following four
ratings are not exceeded:
1. GVWR
2. GTW
3. GAWR
4. Tongue weight rating for the trailer hitch utilized
(This requirement may limit the ability to always
achieve the 10% to 15% range of tongue weight as a
percentage of total trailer weight).
Towing Requirements — Tires

Do not attempt to tow a trailer while using a compact
spare tire.
Proper tire inflation pressures are essential to the safe
and satisfactory operation of your vehicle. Refer to the
STARTING AND OPERATING 377
5

Towing Tips
Before setting out on a trip, practice turning, stopping
and backing the trailer in an area away from heavy
traffic.
Towing Tips — Automatic Transmission
The “D” range can be selected when towing. However, if
frequent shifting occurs while in this range, the “3” range
should be selected.
NOTE: Using the “3” range while operating the vehicle
under heavy operating conditions will improve perfor-
mance and extend transmission life by reducing exces-
sive shifting and heat build up. This action will also
provide better engine braking.
The automatic transmission fluid and filter should be
changed if you REGULARLY tow a trailer for more than
45 minutes of continuous operation. See Schedule “B” in
section 8 of this manual for transmission fluid change
intervals.
NOTE: Check the automatic transmission fluid level
before towing.
7 - Pin Connector
STARTING AND OPERATING 381
5

Towing Tips — Electronic Speed Control (If
Equipped)

Don’t use in hilly terrain or with heavy loads.
When using the speed control, if you experience speed
drops greater than 10 mph (16 km/h), disengage until
you can get back to cruising speed.
Use speed control in flat terrain and with light loads to
maximize fuel efficiency.
Towing Tips — Cooling System
To reduce potential for engine and transmission over-
heating, take the following actions:
City Driving
When stopped for short periods of time, put transmission
in neutral but do not increase engine idle speed.
Highway Driving
Reduce speed.
Air Conditioning
Turn off temporarily.
refer to Cooling System Operating information in the
Maintenance section of this manual for more informa-
tion.
RECREATIONAL TOWING (BEHIND
MOTORHOME, ETC.)
TOWING THIS VEHICLE BEHIND ANOTHER
VEHICLE (Flat towing with all four wheels on the
ground)
Recreational towing for this vehicle is not recommended.
NOTE: If the vehicle requires towing make sure all four
wheels are off the ground.
382 STARTING AND OPERATING