engine DODGE CARAVAN 2007 4.G Repair Manual

WHAT TO DO IN EMERGENCIES
CONTENTS

Hazard Warning Flasher ..................384

If Your Engine Overheats .................385

Jacking And Tire Changing ................386
▫ Jacking Instructions — Stow ’n Go Seating . . . 387
▫ Jacking Instructions — Non Stow ’n Go
Seating .............................399

Jump-Starting Procedure ..................405

Freeing A Stuck Vehicle ..................407

Towing A Disabled Vehicle ................408
▫ With Ignition Key .....................408
▫ Without The Ignition Key ...............409
▫ Towing This Vehicle Behind Another Vehicle
(Flat Towing With All Four Wheels On The
Ground) ............................410
▫ Towing This Vehicle Behind Another Vehicle With
A Tow Dolly .........................410
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IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate ac-
tion.
•On the highways — Slow down.
•In city traffic — While stopped, put transmission in
neutral, but do not increase engine idle speed.
NOTE: There are steps that you can take to slow down
an impending overheat condition. If your air conditioner
is on, turn it off. The air conditioning system adds heat to
the engine cooling system and turning off the A/C
removes this heat. You can also turn the Temperature
control to maximum heat, the Mode control to floor, and
the fan control to High. This allows the heater core to act
as a supplement to the radiator and aids in removing heat
from the engine cooling system.
CAUTION!
Driving with a hot cooling system could damage
your vehicle. If temperature gauge reads “H”, pull
over and stop the vehicle. Idle the vehicle with the
air conditioner turned off until the pointer drops
back into the normal range. If the pointer remains on
the “H”, turn the engine off immediately, and call for
service.
WHAT TO DO IN EMERGENCIES 385
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WARNING!
A hot engine cooling system is dangerous. You or
others could be badly burned by steam or boiling
coolant. You may want to call a service center if your
vehicle overheats. If you decide to look under the
hood yourself, see Section 7, Maintenance, of this
manual. Follow the warnings under the Cooling
System Pressure Cap paragraph.
JACKING AND TIRE CHANGING
WARNING!
•Getting under a jacked-up vehicle is dangerous.
The vehicle could slip off the jack and fall on
you. You could be crushed. Never get any part of
your body under a vehicle that is on a jack. If
you need to get under a raised vehicle, take it to
a service center where it can be raised on a lift.
•The jack is designed to use as a tool for chang-
ing tires only. The jack should not be used to lift
the vehicle for service purposes. The vehicle
should be jacked on a firm level surface only.
Avoid ice or slippery areas.
•For vehicles equipped with Stow ’n Go seating,
if it is necessary to retrieve the spare tire from
under the vehicle on the side of the vehicle close
to moving traffic. Pull far enough off the road to
avoid the danger of being hit.
386 WHAT TO DO IN EMERGENCIES

Jacking Instructions — Stow ’n Go Seating
Preparations For Jacking
WARNING!
Carefully follow these tire changing warnings to help prevent
personal injury or damage to your vehicle:
•Do not attempt to change a tire on the side of the vehicle close
to moving traffic. Pull far enough off the road to avoid the
danger of being hit when operating the jack or changing the
wheel.
•Always park on a firm, level surface before raising the vehicle.•Block the wheel diagonally opposite the wheel to be raised.•Apply the parking brake firmly before jacking.•Never start the engine with the vehicle on a jack.•Do not let anyone sit in the vehicle when it is on a jack.•Do not get under the vehicle when it is on a jack.•Only use the jack in the positions indicated.•If working on or near a roadway, be extremely careful of motor
traffic.
•To assure that spare tires, flat or inflated are securely stowed,
spares must be stowed with the value stem facing the ground.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
•Turn on the Hazard Warning Flasher.
•Block both the front and rear
of the wheel diagonally oppo-
site the jacking position. For
example, if changing the right
front tire, block the left rear
wheel.
•Passengers should not remain in the vehicle when the
vehicle is being jacked.
WHAT TO DO IN EMERGENCIES 387
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•For convenience in checking the spare tire inflation,
stow with the valve stem toward the rear of the
vehicle.
•Using the jack handle, rotate the drive nut to the
right until the wheel is drawn into place against the
underside of the vehicle.
•Continue to rotate the nut until you hear the mecha-
nism click three times. It cannot be overtightened.
Push against the tire several times to be sure it is
securely in place.
13. Stow the jack and jack handle.
14. Check the tire pressure as soon as possible. Correct
pressure as required.
JUMP-STARTING PROCEDURE
WARNING!
•Do not attempt to push or tow your vehicle to get it started.
Vehicles equipped with an automatic transmission cannot be
started this way. Unburned fuel could enter the catalytic con-
verter and once the engine has started, ignite and damage the
converter and vehicle. If the vehicle has a discharged battery,
booster cables may be used to obtain a start from another
vehicle. This type of start can be dangerous if done improperly,
so follow this procedure carefully.
•Battery fluid is a corrosive acid solution; do not allow battery
fluid to contact eyes, skin or clothing. Don’t lean over battery
when attaching clamps or allow the clamps to touch each other.
If acid splashes in eyes or on skin, flush contaminated area
immediately with large quantities of water.
•A battery generates hydrogen gas which is flammable and
explosive. Keep flame or spark away from the vent holes. Do
not use a booster battery or any other booster source with an
output that exceeds 12 volts.
•Take care to avoid the radiator cooling fan whenever the hood
is raised. It can start anytime the ignition switch is on. You can
be hurt by the fan.
WHAT TO DO IN EMERGENCIES 405
6

Check the Battery Test Indicator (if equipped). If a light or
bright colored dot is visible in the indicator (if equipped),
DO NOT jump-start the battery.
If the indicator (if equipped) is dark or shows a green dot,
proceed as follows:
1. Wear eye protection and remove any metal jewelry
such as watch bands or bracelets that might make an
inadvertent electrical contact.
2. When boost is provided by a battery in another
vehicle, park that vehicle within booster cable reach and
without letting the vehicles touch. Set the parking brake,
place the automatic transmission in PARK and turn the
ignition switch to the OFF position for both vehicles.
3. Turn off the heater, radio and all unnecessary electrical
loads. 4. Connect one end of a jumper cable to the positive
terminal of the discharged battery. Connect the other end
of the same cable to the positive terminal of the booster
battery.
WARNING!
Do not permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
5. Connect the other cable, first to the negative terminal
of the booster battery and
then to the engine of the
vehicle with the discharged battery. Make sure you have
a good contact on the engine.
406 WHAT TO DO IN EMERGENCIES

WARNING!
Do not connect the cable to the negative post of the
discharge battery. The resulting electrical spark
could cause the battery to explode.
During cold weather when temperatures are below
freezing point, electrolyte in a discharged battery
may freeze. Do not attempt jump starting because
the battery could rupture or explode. The battery
temperature must be brought up above freezing
point before attempting jump start.
6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
7. When removing the jumper cables, reverse the above
sequence exactly. Be careful of the moving belts and fan.
WARNING!
Any procedure other than above could result in:
1. Personal injury caused by electrolyte squirting
out the battery vent;
2. Personal injury or property damage due to battery
explosion;
3. Damage to charging system of booster vehicle or
of immobilized vehicle.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand or snow, it
can often be moved by a rocking motion. Turn your
steering wheel right and left to clear the area around the
front wheels. Then shift back and forth between Reverse
and Drive. Usually the least accelerator pedal pressure to
maintain the rocking motion without spinning the
wheels is most effective.
WHAT TO DO IN EMERGENCIES 407
6

WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause tire dam-
age or failure. A tire could explode and injure
someone. Do not spin your vehicle’s wheels faster
than 35 mph (55 km/h) when you are stuck. And
don’t let anyone near a spinning wheel, no matter
what the speed.
CAUTION!
Racing the engine or spinning the wheels too fast
may lead to transmission overheating and failure. It
can also damage the tires. Do not spin the wheels
above 35 mph (55 km/h).
TOWING A DISABLED VEHICLE
With Ignition Key
Your vehicle may be towed under the following condi-
tions: The gear selector must be in NEUTRAL, the
distance to be traveled must not exceed 100 miles (160
km), and the towing speed must not exceed 44 mph (72
km/h). Exceeding these towing limits may cause a trans-
mission geartrain failure. If the transmission is not op-
erative, or if the vehicle is to be towed more than 100
miles (160 km), the vehicle must be towed with the front
wheels off the ground.
408 WHAT TO DO IN EMERGENCIES

MAINTAINING YOUR VEHICLE
CONTENTS

2.4L Engine ...........................414

3.3L/3.8L Engines ......................415

Onboard Diagnostic System — OBD II ........416
▫ Loose Fuel Filler Cap Message ............416

Emissions Inspection And Maintenance
Programs ............................417

Replacement Parts ......................418

Dealer Service .........................419

Maintenance Procedures ..................419 ▫
Engine Oil ..........................420
▫ Engine Oil Filter ......................423
▫ Drive Belts — Check Condition And Tension . . 423
▫ Spark Plugs .........................424
▫ Engine Air Cleaner Filter ................424
▫ Catalytic Converter ....................425
▫ Maintenance-Free Battery ................427
▫ Air Conditioner Maintenance .............428
▫ Power Steering — Fluid Check ............430
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▫Rear Tail, Stop, Turn Signal, Side Marker And
Back-Up Lights .......................459
▫ Center High Mounted Stop Light (CHMSL) . . . 460
▫ License Light ........................461

Fluids And Capacities ...................461

Fluids, Lubricants And Genuine Parts ........462
▫ Engine .............................462
▫ Chassis ............................463
MAINTAINING YOUR VEHICLE 413
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