ignition DODGE CARAVAN 2009 Owners Manual

filler cap message will be displayed in the instrument
cluster. Tighten the gas cap until aclickingsound is
heard. This is an indication that the gas cap is properly
tightened. Press the odometer reset button to turn the
message off. If the problem persists, the message will
appear the next time the vehicle is started. If the problem
is detected twice in a row, the system will turn on the
Malfunction Indicator Light (MIL). Resolving the prob-
lem will turn the MIL light off. Take your vehicle in to an
authorized dealer.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
For states that require an Inspection and Mainte-
nance (I/M), this check verifies the MalfunctionIndicator Light (MIL) is functioning and is not on when
the engine is running, and that the OBD II system is
ready for testing.
Normally, the OBD II system will be ready. The OBD II
system maynotbe ready if your vehicle was recently
serviced, recently had a dead battery, or a battery replace-
ment. If the OBD II system should be determined not
ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key-actuated test,
which you can use prior to going to the test station. To
check if your vehicle’s OBD II system is ready, you must
do the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
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4. As soon as you turn your key to the ON position, you
will see the MIL symbol come on as part of a normal bulb
check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL will flash for about 10 seconds and then
return to being fully illuminated until you turn OFF
the ignition or start the engine. This means that your
vehicle’s OBD II system isnot readyand you should
notproceed to the I/M station.
b. The MIL will not flash at all and will remain fully
illuminated until you turn OFF the ignition or start the
engine. This means that your vehicle’s OBD II system
isready, and you can proceed to the I/M station.
If your OBD II system isnot ready,you should see your
authorized dealer or repair facility. If your vehicle was
recently serviced or had a battery failure or replacement,you may need to do nothing more than drive your
vehicle as you normally would in order for your OBD II
system to update. A recheck with the above test routine
may then indicate that the system is now ready.
Regardless of whether your vehicle’s OBD II system is
ready or not ready, if the MIL is illuminated during
normal vehicle operation, you should have your vehicle
serviced before going to the I/M station. The I/M station
can fail your vehicle because the MIL is on with the
engine running.
REPLACEMENT PARTS
Use of genuine MOPARparts for normal/scheduled
maintenance and repairs is highly recommended to en-
sure the designed performance. Damage or failures
caused by the use of non-MOPARparts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.
MAINTAINING YOUR VEHICLE 437
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WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may indicate severe
and abnormal catalyst overheating. If this occurs, the
vehicle should be stopped, the engine shut OFF and the
vehicle allowed to cool. Thereafter, service, including a
tune-up to manufacturer’s specifications, should be ob-
tained immediately.To minimize the possibility of catalyst damage:•Do not shut OFF the engine or interrupt the ignition
when the transaxle is in gear and the vehicle is in
motion.
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
Maintenance-Free Battery
The top of the maintenance-free battery is permanently
sealed. You will never have to add water, nor is periodic
maintenance required.
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WARNING!
Commercially available windshield washer solvents
are flammable. They could ignite and burn you. Care
must be exercised when filling or working around
the washer solution.
After the engine has warmed, operate the defroster for a
few minutes to reduce the possibility of smearing or
freezing the fluid on the cold windshield. MOPARAll
Weather Windshield Washer Solution, used with water as
directed on the container, aids cleaning action, reduces
the freezing point to avoid line clogging, and is not
harmful to paint or trim.
Cooling System
WARNING!
•When working near the radiator cooling fan, dis-
connect the fan motor lead or turn the ignition
switch to the OFF position. The fan is temperature
controlled and can start at anytime the ignition
switch is in the ON position.
•You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the
hood, do not open the hood until the radiator has
had time to cool. Never try to open a cooling
system pressure cap when the radiator is hot.
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The numbers inside the TIPM cover correspond to the
following table.
FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
J1 40 Amp
Green— Power Folding Seat
J2 30 Amp
Pink— Power Liftgate Mod-
ule
J3 40 Amp
Green— Rear Door Module
(RR Door Node)
J4 25 Amp
Natural— Driver Door Node
J5 25 Amp
Natural— Passenger Door Node
J6 40 Amp
Green— Anti-Lock Brake Sys-
tem (ABS) Pump/ESP
J7 30 Amp
Pink— Anti-Lock Brake Sys-
tem (ABS) Valve
FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
J8 40 Amp
Green— Power Memory Seat
(If Equipped)
J9 40 Amp
Green— PZEV Motor/Flex
Fuel
J10 30 Amp
Pink— Headlamp Wash
Relay/Manual Tuning
Valve
J11 30 Amp
Pink— Power Sliding Door
Module
J13 60 Amp
Yellow— Ignition Off Draw
(IOD) — Main
J14 40 Amp
Green— Rear Window Defog-
ger
J15 30 Amp
Pink— Rear Blower
J17 40 Amp
Green— Starter Solenoid
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FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
M10 — 20 Amp
YellowIgnition Off Draw —
Vehicle Entertainment
System (IOD-VES),
Satellite Digital Audio
Receiver (SDARS),
DVD, Hands-Free
Module (HFM), Uni-
versal Garage Door
Opener (UGDO), Van-
ity Lamp (VANITY
LP)
M11 — 10 Amp
Red(Ignition Off Draw)
IOD-HVAC/ATC,
MW SENSR, Under-
hood Lamp (UH
LMP)
M12 — 30 Amp
GreenAmplifier (AMP)
FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
M13 — 20 Amp
YellowIgnition Off Draw—
Cabin Compartment
Node (IOD-CCN),
Wireless Control
Module (WCM), SI-
REN, Clock Module
(CLK MOD), Multi-
Function Control
Switch (MULTIFCTN
SW)
M14 — 20 Amp
YellowTrailer Tow (Export
Only)
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FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
M21 — 20 Amp
YellowAuto Shut Down
(ASD #3)
M22 — 10 Amp
RedRight Horn (RT
HORN (HI/LOW)
M23 — 10 Amp
RedLeft Horn (LT HORN
(HI/LOW)
M24 — 25 Amp
NaturalRear Wiper (REAR
WIPER)
M25 — 20 Amp
YellowFuel Pump (FUEL
PUMP), Diesel Lift
Pump (DSL LIFT
PUMP) — Export
Only
M26 — 10 Amp
RedPower Mirror Switch
(PWR MIRR SW),
Driver Window
Switch (DRVR WIND
SW)
FUSES/TIPM
CavityCartridge
FuseMini-
FuseDescription
M27 — 10 Amp
RedIgnition Switch (IGN
SW), Window Module
(WIN MOD)
M28 — 10 Amp
RedNext Generation Con-
troller (NGC), Trans-
mission Feed (TRANS
FEED), J1962
M29 — 10 Amp
RedOccupant Classifica-
tion Module (OCM)
M30 — 15 Amp
BlueRear Wiper Module
(RR WIPER MOD),
Power Folding Mirror
(PWR FOLD MIR)
M31 — 20 Amp
YellowBack-Up Lamps (B/U
LAMPS)
M32 — 10 Amp
RedOccupant Restraint
Controller (ORC), TT
EUROPE
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steering column. If you experience temporary or perma-
nent loss of these systems, see your authorized dealer for
service.
VEHICLE STORAGE
If you are leaving your vehicle dormant for more than
21 days, you may want to take steps to protect your
battery. You may do the following:
•Remove the 20 Amp mini-fuse in the Totally Inte-
grated Power Module (TIPM) labeled Ignition-Off
Draw (IOD).
•Or, disconnect the negative cable from the battery.
•Anytime you store your vehicle, or keep it out of
service for two weeks or more, run the air conditioning
system at idle for about five minutes in the fresh air
and high blower setting. This will ensure adequate
system lubrication to minimize the possibility of com-
pressor damage when the system is started again.
REPLACEMENT LIGHT BULBS
LIGHT BULBS — Interior Bulb Number
Center & Rear Dome Light.................. 578
Center & Rear Reading Lights............... 578
Front Door Courtesy Light.................. 578
Front Header Reading Lights — If Equipped..... 578
Instrument Cluster Lights.................PC74
Liftgate Light(s).......................... 578
Overhead Console Reading Lights..........PC579
Removable Console Light — If Equipped....... 194
Visor Vanity Lights....................6501966
NOTE:For lighted switches, see your authorized dealer
for replacement instructions.
All of the interior bulbs are glass wedge base or glass
cartridge types. Aluminum base bulbs are not approved
and should not be used for replacement.
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96,000 Miles (160,000 km) or 96 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏Rotate tires.
❏If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter, replace if necessary.
❏Replace the air conditioning filter.
❏Inspect the brake linings, replace if necessary.
❏Inspect the CV Joints.
❏Inspect the exhaust system.
❏Inspect the front suspension, tie rod ends and boot seals, replace if necessary.
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
102,000 Miles (170,000 km) or
102 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏Rotate tires.
❏Flush and replace the engine coolant.
❏Replace the ignition cables (3.3L and
3.8L engines).
❏Replace the spark plugs (3.3L, 3.8L,
and 4.0L engines).
❏Replace the timing belt (4.0L engine).
Odometer Reading Date
Repair Order # Dealer Code
Signature Authorized Chrysler Dealer
494 MAINTENANCE SCHEDULES
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Ignition............................... 14
Key ...............................12,14
Ignition Key Removal..................... 14
Illuminated Entry........................ 20
Immobilizer (Sentry Key)................... 15
Infant Restraint........................81,83
Information Center, Vehicle................. 252
Inside Rearview Mirror................... 102
Instrument Cluster....................234,236
Instrument Panel and Controls.............. 233
Instrument Panel Cover................... 463
Instrument Panel Lens Cleaning............. 465
Integrated Power Module (Fuses)............ 467
Interior Appearance Care.................. 463
Interior Lights.......................172,174
Introduction............................. 4
Jack Location........................... 412
Jack Operation.......................... 412Jump Starting.......................... 424
Key, Programming........................ 17
Key, Replacement........................ 16
Key, Sentry (Immobilizer)................... 15
Key-In Reminder......................... 15
Keyless Entry System...................... 21
Keys................................. 12
Knee Bolster............................ 66
Lap/Shoulder Belts....................... 56
LATCH (Lower Anchors and Tether for
CHildren).............................. 86
Latches
Hood............................... 170
Lead Free Gasoline...................... 378
Life of Tires............................ 364
Liftgate................................ 49
Lights..............................95,172
520 INDEX
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