ECU DODGE CARAVAN 2010 Service Manual

WARNING! (Continued)
•Make certain that the load is secured in the trailer
and will not shift during travel. When trailering
cargo that is not fully secured, dynamic load shifts
can occur that may be difficult for the driver to
control. You could lose control of your vehicle and
have an accident.
•When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading can
cause a loss of control, poor performance or dam-
age to brakes, axle, engine, transmission, steering,
suspension, chassis structure or tires.
•Safety chains must always be used between your
vehicle and trailer. Always connect the chains to
the frame or hook retainers of the vehicle hitch.
Cross the chains under the trailer tongue and
allow enough slack for turning corners.(Continued)
WARNING! (Continued)
•Vehicles with trailers should not be parked on a
grade. When parking, apply the parking brake on
the tow vehicle. Put the tow vehicle automatic
transmission in PARK. Always, block or chock
the trailer wheels.
•GCWR must not be exceeded.
•Total weight must be distributed between the tow
vehicle and the trailer such that the following four
ratings are not exceeded:
1. GVWR
2. GTW
3. GAWR
(Continued)
5
STARTING AND OPERATING 397
ProCarManuals.com

WHAT TO DO IN EMERGENCIES
CONTENTS
Hazard Warning Flasher ................ 406
 If Your Engine Overheats ................ 406
 Jacking And Tire Changing ............... 407
▫ Jack Location ....................... 408
▫ Spare Tire Removal ................... 409
▫ Preparations For Jacking ............... 410
▫ Jacking Instructions ................... 410
▫ Wheel Nuts ........................ 419 ▫
Secure The Spare Tire ................. 419
 Jump-Starting Procedure ................ 421
▫ Preparations For Jump-Start ............. 422
▫ Jump-Starting Procedure ............... 423
 Freeing A Stuck Vehicle ................. 425
 Towing A Disabled Vehicle ............... 426
▫ Towing With The Ignition Key ........... 426
6
ProCarManuals.com

WARNING! (Continued)
•Block the wheel diagonally opposite the wheel to
be raised.
•Set the parking brake firmly and set an automatic
transmission in PARK; a manual transmission in
REVERSE.
•Never start or run the engine with the vehicle on a
jack.
•Do not let anyone sit in the vehicle when it is on a
jack.
•Do not get under the vehicle when it is on a jack.
•Only use the jack in the positions indicated and
for lifting this vehicle during a tire change.
•If working on or near a roadway, be extremely
careful of motor traffic.(Continued)
WARNING! (Continued)
•To assure that spare tires, flat or inflated, are
securely stowed, spares must be stowed with the
valve stem facing the ground.
•Turn on the Hazard Warning flasher.
Jack Warning Label
6
WHAT TO DO IN EMERGENCIES 411
ProCarManuals.com

CAUTION!
Do not attempt to raise the vehicle by jacking on
locations other than those indicated in Step 5.
6. Place the wrench on the jack screw and turn to the
right until the jack head is properly engaged in the
described location. Do not raise the vehicle until you are
sure the jack is securely engaged.
7. Raise the vehicle by turning the jack screw to the right,
using the swivel wrench. Raise the vehicle only until the
tire just clears the surface and enough clearance is
obtained to install the spare tire. Minimum tire lift
provides maximum stability.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle less stable. It could slip off the jack and
hurt someone near it. Raise the vehicle only enough
to remove the tire.
8. Remove the wheel lug nuts, for vehicles with wheel
covers, remove the cover from the wheel by hand. Do not
pry the wheel cover off. Then pull the wheel off the hub.
9. Install the compact spare tire. Lightly tighten the lug
nuts. To avoid the risk of forcing the vehicle off the jack,
do not tighten the lug nuts fully until the vehicle has been
lowered.
NOTE:
•Do not install the wheel cover on the compact spare.
•Do not use a hammer or force to install the wheel
covers.
6
WHAT TO DO IN EMERGENCIES 417
ProCarManuals.com

Wheel Nuts
All wheel nuts should be tightened occasionally, to
eliminate the possibility of wheel studs being sheared or
the bolt holes in the wheels becoming elongated. This is
especially important during the first few hundred miles
of operation, and after each time a tire is changed, to
allow the wheel nuts to become properly set. All nuts
should first be firmly seated against the wheel. The nuts
should then be tightened to recommended torque.
Tighten the nuts to final torque in increments. Progress
around the bolt circle, tightening the nut opposite to the
nut just previously tightened until final torque is
achieved. Recommended torque is 95 ft lbs (130 N·m).
Secure The Spare Tire
1. Assemble the winch handle extensions to form a “T”
and fit the winch “T” handle over the drive nut. Rotate
the nut to the left until the winch mechanism stopsturning freely. This will allow enough slack in the cable to
allow you to pull the wheel spacer out from under the
vehicle.
WARNING!
A loose compact spare tire/cover assembly, thrown
forward in a collision or hard stop could endanger
the occupants of the vehicle. Always stow the com-
pact spare tire with the cover assembly in the place
provided.
CAUTION!
The winch mechanism is designed for use with the
winch “T” handle only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
6
WHAT TO DO IN EMERGENCIES 419
ProCarManuals.com

The A/C air filter is located in the fresh air inlet behind
the glove box. Perform the following procedure to re-
place the filter:
1. Open the glove compartment and remove all contents.
2. Push in on the sides of the glove compartment and
lower the door.
3. Pivot the glove compartment downward.
4. Disengage the two retaining tabs that secure the filter
cover to the HVAC housing, and remove the cover.5. Remove the A/C air filter by pulling it straight out of
the housing.
6. Install the A/C air filter with the arrow on the filter
pointing toward the floor. When installing the filter
cover, make sure the retaining tabs fully engage the
cover.
A/C Air Filter Replacement
446 MAINTAINING YOUR VEHICLE
ProCarManuals.com

Add enough fluid to bring the level up to the require-
ments described on the brake fluid reservoir. With disc
brakes, fluid level can be expected to fall as the brake
pads wear. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturer’s recommended brake fluid. Re-
fer to “Fluids, Lubricants, and Genuine Parts” in “Main-
taining Your Vehicle” for further information.
WARNING!
•Use only manufacturer’s recommended brake fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Maintaining Your Vehicle” for further informa-
tion. Using the wrong type of brake fluid can
severely damage your brake system and/or impair
its performance. The proper type of brake fluid for
your vehicle is also labeled on the original factory
installed hydraulic master cylinder reservoir.
(Continued)
WARNING! (Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all times.
Brake fluid in a open container absorbs moisture
from the air resulting in a lower boiling point.
This may cause it to boil unexpectedly during hard
or prolonged braking, resulting in sudden brake
failure. This could result in a accident.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.(Continued)
7
MAINTAINING YOUR VEHICLE 455
ProCarManuals.com

2. Twist and remove the socket from the lamp assembly
and pull the bulb out to remove.3. Push the bulb into the socket, twist the socket into the
lamp assembly and reinstall the lamp assembly into place
ensuring the locking tab is secure.
FLUID CAPACITIES
U.S.
Metric
Fuel (Approximate) 20 Gallons76 Liters
Engine Oil with Filter
3.3L and 3.8L Engine (SAE 5W-20, API Certified) 5 Quarts4.7 Liters
4.0L Engine (SAE 10W-30, API Certified) 5.5 Quarts5.2 Liters
Cooling System *
3.3L, 3.8L, and 4.0L Engine (MOPAR Engine Coolant/
Antifreeze 5 Year/100,000 Mile Formula or equivalent) 13.4 Quarts
12.6 Liters
* Includes heater and coolant recovery bottle filled to MAX level. Add 2.9 Qts (2.8 L) if equipped with a rear
heater.
7
MAINTAINING YOUR VEHICLE 477
ProCarManuals.com

Adding Engine Coolant (Antifreeze).......... 451
Adding Fuel ........................... 381
Adding Washer Fluid ..................... 448
Additives, Fuel ......................... 375
Adjustable Pedals ....................... 166
Air Cleaner, Engine (Engine Air Cleaner Filter) . . . 440
Air Conditioner Maintenance ............... 444
Air Conditioning ........................ 298
Air Conditioning Controls ................. 298
Air Conditioning Filter .................316,445
Air Conditioning, Operating Tips ............ 316
Air Conditioning, Rear Zone .............304,311
Air Conditioning Refrigerant ............... 444
Air Conditioning System .............298,306,444
Air Conditioning System, Zone Control ........ 302
Air Pressure, Tires ....................... 356
Airbag .............................. 67,77
Airbag Deployment ....................... 78
Airbag Light .................... 76,81,102,237Airbag Maintenance
....................... 80
Airbag, Side ........................ 70,74,77
Airbag, Window (Side Curtain) ...........71,74,77
Alarm Light ........................... 236
Alarm (Security Alarm) .................... 16
Alterations/Modifications, Vehicle ............. 7
Antenna, Satellite Radio ................... 289
Antifreeze (Engine Coolant) ..............450,477
Disposal ............................ 452
Anti-Lock Warning Light .................. 228
Anti-Theft System ........................ 16
Appearance Care ........................ 459
Ashtray ............................... 200
Auto Down Power Windows ................ 40
Auto Up Power Windows ................40,194
Automatic Dimming Mirror ................ 110
Automatic Door Locks ................... 33,34
Automatic Headlights .................... 157
Automatic Temperature Control (ATC) ......... 306
510 INDEX
ProCarManuals.com

Light Bulbs............................ 104
Lights ............................. 104,155
Airbag ....................... 76,81,102,237
Alarm .............................. 236
Anti-Lock ........................... 228
Automatic Headlights ................... 157
Back-Up ............................ 475
Battery Saver ......................... 160
Brake Assist Warning ................... 344
Brake Warning ........................ 229
Bulb Replacement ................... 473,474
Center Mounted Stop ................... 476
Daytime Running ...................... 159
Dimmer Switch, Headlight ............... 156
Engine Temperature Warning .............. 235
Exterior ............................. 104
Fog .......................... 160,236,474
Hazard Warning Flasher ................. 406
Headlight Switch ...................... 157 Headlights
........................... 474
Headlights On Reminder ................. 159
High Beam Indicator .................... 228
High Beam/Low Beam Select ............. 161
Illuminated Entry ....................... 18
Interior .......................... 155,156
License ............................. 476
Lights On Reminder .................... 159
Low Fuel ............................ 237
Malfunction Indicator (Check Engine) ........ 234
Oil Pressure .......................... 236
Park ............................ 157,474
Passing ............................. 162
Reading ............................. 184
Rear Servicing ........................ 475
Rear Tail ............................ 475
Seat Belt Reminder ..................... 236
Security Alarm (Theft Alarm) .............. 236
Service ........................... 473,474
10
INDEX 519
ProCarManuals.com