tow DODGE CARAVAN 2011 Repair Manual
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RECREATIONAL TOWING (BEHIND
MOTORHOME, ETC.)
CAUTION!
Towing this vehicle behind another vehicle (flat-
towing with all four wheels on the ground) is not
recommended.
NOTE: If the vehicle requires towing, make sure all four
wheels are off the ground.
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WHAT TO DO IN EMERGENCIES
CONTENTS
Hazard Warning Flashers ................ 438
If Your Engine Overheats ................ 438
Jacking And Tire Changing ............... 439
▫ Jack Location ....................... 440
▫ Spare Tire Removal ................... 441
▫ To Access Spare Tire Winch Drive Nut ..... 441
▫ Spare Tire Tools ..................... 444
▫ Spare Tire Removal Instructions .......... 445
▫ Preparations For Jacking ............... 447
▫ Jacking Instructions ................... 448 ▫
Wheel Nuts ........................ 453
▫ Securing The Spare Tire ................ 454
Jump-Starting Procedure ................ 456
▫ Preparations For Jump-Start ............. 457
▫ Jump-Starting Procedure ............... 458
Freeing A Stuck Vehicle ................. 460
Shift Lever Override ................... 461
Towing A Disabled Vehicle ............... 462
▫ Without The Ignition Key .............. 464
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WARNING! (Continued)
•The jack is designed to be used as a tool for
changing tires only. The jack should not be used to
lift the vehicle for service purposes. The vehicle
should be jacked on a firm level surface only.
Avoid ice or slippery areas.
Jack Location
The jack, jack handle and winch handle tools are stowed
behind the rear left side trim panel in the rear cargo area.
Turn the two cover latches to release the cover.Remove the pouch containing the scissors jack, jack
handle, and tools.
Jack And Tool Location
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Spare Tire Removal
The spare tire is stowed inside a protective cover located
under the center of the vehicle between the front doors by
means of a cable winch mechanism. The “spare tire
drive” nut is located on the floor, under a plastic cap at
the front of the floor console.The tool pouch contains three pieces and can be as-
sembled into a spare tire hook; to remove the compact
spare tire/cover assembly from under the vehicle, or a
Winch T-handle; to raise/lower the compact spare tire/
cover assembly.
To Access Spare Tire Winch Drive Nut
To access the spare tire winch drive nut and lower the
spare tire, you will need to refer to one of the following
center console configurations.
Spare Tire Location
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WARNING! (Continued)
•If working on or near a roadway, be extremely
careful of motor traffic.
•To assure that spare tires, flat or inflated, are
securely stowed, spares must be stowed with the
valve stem facing the ground.
CAUTION!
Do not attempt to raise the vehicle by jacking on
locations other than those indicated in the Jacking
Instructions for this vehicle.
NOTE: Refer to the “Compact Spare Tire” section of
“Tires – General Information” for information about the
spare tire, its use, and operation.
1. Loosen (but do not remove) the wheel lug nuts by
turning them to the left one turn while the wheel is still
on the ground.
Jack Warning Label
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WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could endanger the occupants of the ve-
hicle. Always stow the jack parts and the spare tire in
the places provided. Have the deflated (flat) tire
repaired or replaced immediately.
10. Place the deflated (flat) tire and compact spare tire
cover assembly. in the rear cargo area. Do not stow the
deflated tire in the spare tire location. Have the full-
sized tire repaired or replaced, as soon as possible.
11. Stow the cable and wheel spacer before driving the
vehicle. Reassemble the winch handle extensions to form
a “T” and fit the winch “T” handle over the drive nut.
Rotate the nut to the right until the winch mechanism
clicks at least three times. 12. Stow the jack, jack handle and winch handle tools
back in the stowage compartment.
13. Check the compact spare tire pressure as soon as
possible. Correct the tire pressure, as required.
Wheel Nuts
All wheel nuts should be tightened occasionally, to
eliminate the possibility of wheel studs being sheared or
the bolt holes in the wheels becoming elongated. This is
especially important during the first few hundred miles
of operation, and after each time a tire is changed, to
allow the wheel nuts to become properly set. All nuts
should first be firmly seated against the wheel. The nuts
should then be tightened to recommended torque.
Tighten the nuts to final torque in increments. Progress
around the bolt circle, tightening the nut opposite to the
nut just previously tightened until final torque is
achieved. Recommended torque is 102 ft lbs (138 N·m).
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Securing The Spare Tire
1. Assemble the winch handle extensions to form a
T-handle and fit the winch T-handle over the drive nut.
Rotate the nut to the left until the winch mechanism stops
turning freely. This will allow enough slack in the cable to
allow you to pull the wheel spacer out from under the
vehicle.
WARNING!
A loose compact spare tire/cover assembly, thrown
forward in a collision or hard stop could endanger
the occupants of the vehicle. Always stow the com-
pact spare tire with the cover assembly in the place
provided.
CAUTION!
The winch mechanism is designed for use with the
winch T-handle only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
2. Assemble the winch handle extensions to form the
spare tire hook, and pull the wheel spacer from under the
vehicle.
3. Turn the compact spare tire so that the valve stem is
down, and place the tire into the spare tire/cover assem-
bly. Slide the wheel spacer through the center of the
wheel and spare tire/cover assembly, so that the two
retainer tabs snap out and engage the spare tire cover on
the opposite side.
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CAUTION!
The compact spare tire/cover assembly must be used
when the compact spare tire is stored. Failure to use
this cover could drastically reduce the life of the
compact spare tire.
WARNING!
Verify that both retainer tabs of the wheel spacer
have been properly extended through the center of
the wheel and spare tire/cover assembly. Failure to
properly engage both retainer tabs could result in
loss of the spare tire and cover assembly, which will
cause vehicle damage and may cause loss of vehicle
control.4. Using the winch T-handle, rotate the drive nut to the
right until the compact spare tire/cover assembly is
drawn into place against the underside of the vehicle.
5. Continue to rotate the nut to the right until you hear
the winch mechanism click three times. It cannot be
overtightened. Check under the vehicle to ensure the
compact spare tire/cover assembly is positioned cor-
rectly against the underside of the vehicle.CAUTION!
The winch mechanism is designed specifically to
stow a compact spare tire only. Do not attempt to use
the winch to stow the full size flat tire, or any other
full-size tire. Vehicle damage may result.6
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3. Turn the ignition switch to the ON/RUN position
without starting the engine.
4. Press and maintain firm pressure on the brake pedal.
5. Using a small screwdriver or similar small, push and
hold the override release lever forward.6. Move the shift lever into the NEUTRAL position.
7. The vehicle may then be started in the NEUTRAL
position.
8. Reinstall the shift lever override access cover.
TOWING A DISABLED VEHICLE
Towing Condition
Wheels OFF the Ground ALL MODELS
Flat Tow NONEIf transmission is operable:
•Transmission inNEUTRAL
•25 mph (40 km/h)max speed
•15 miles (24 km)maxdistance
Wheel lift Rear
Front OK
Flatbed ALLBEST METHOD
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Proper towing or lifting equipment is required to prevent
damage to your vehicle. Use only tow bars and other
equipment designed for the purpose, following equip-
ment manufacturer ’s instructions. Use of safety chains is
mandatory. Attach a tow bar or other towing device to
main structural members of the vehicle, not to bumpers
or associated brackets. State and local laws applying to
vehicles under tow must be observed.
If you must use the accessories (wipers, defrosters, etc.)
while being towed, the ignition must be in the ON/RUN
position, not the ACC position.
CAUTION!
•Do not use sling type equipment when towing.
Damage to the fascia will occur.(Continued)
CAUTION! (Continued)
•When securing the vehicle to a flatbed truck, do
not attach to front or rear suspension components.
Damage to your vehicle may result from improper
towing.
•Do not push or tow this vehicle with another
vehicle as damage to the bumper fascia and trans-
mission may result.
•If the vehicle being towed requires steering, the
ignition switch must be in the ON position, not
the LOCK or ACC positions.
The manufacturer recommends towing your vehicle with
all four wheels OFF the ground using a flatbed. If flatbed
equipment is not available, and the transmission is
operable, the vehicle may be flat towed (with all four
wheels on the ground) under the following conditions:
•The shift lever must be in NEUTRAL.
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