brake DODGE CARAVAN 2012 Repair Manual

CAUTION!
•When installing the Totally Integrated Power
Module cover, it is important to ensure the cover is
properly positioned and fully latched. Failure to
do so may allow water to get into the Integrated
Power Module, and possibly result in a electrical
system failure.
•When replacing a blown fuse, it is important to
use only a fuse having the correct amperage rating.
The use of a fuse with a rating other than indicated
may result in a dangerous electrical system over-
load. If a properly rated fuse continues to blow, it
indicates a problem in the circuit that must be
corrected.
The numbers inside the TIPM cover correspond to the
following table.
Cavity Cartridge
Fuse Mini-
Fuse Description
J1 40 Amp Green — Power Folding Seat
J2 30 Amp Pink — Power Liftgate Mod-
ule
J3 30 Amp Pink — Rear Door Module
J4 25 Amp Natural — Driver Door Node
J5 25 Amp Natural — Passenger Door Node
J6 40 Amp Green — Antilock Brakes
Pump/Stability Con-
trol System
J7 30 Amp Pink — Antilock Brakes
Valve/Stability Con-
trol System
7
MAINTAINING YOUR VEHICLE 579
ProCarManuals.com

CavityCartridge
Fuse Mini-
Fuse Description
M1 — 15 Amp BlueRear Center Brake
Lamp/Brake Switch
M2 — 20 Amp YellowTrailer Lighting, Front
Fog Lamps, Intelli-
gent Battery Sensor
(IBS)
M3 — 20 Amp YellowFront/Rear Axle
Locker, Vacuum
Pump Motor
M4 — 10 Amp RedTrailer Tow
M5 — 25 Amp NaturalInverterCavity
Cartridge
Fuse Mini-
Fuse Description
M6 — 20 Amp YellowPower Outlet #1
(ACC), Rain Sensor,
Cigar Lighter (Instru-
ment Panel or with
Console Rear)
M7 — 20 Amp YellowPower Outlet #2
(BATT/ACC SELECT)
– Center Seat or with
Console Rear
M8 — 20 Amp YellowFront Heated Seat – If
Equipped
M9 — 20 Amp YellowRear Heated Seat – If
Equipped
7
MAINTAINING YOUR VEHICLE 581
ProCarManuals.com

CavityCartridge
Fuse Mini-
Fuse Description
M32 — 10 Amp RedAirbag Module,
THATCHUM – If
Equipped
M33 — 10 Amp RedPowertrain
M34 — 10 Amp RedPark Assist, Heater
Climate Control Mod-
ule, Headlamp Wash,
Compass, Rear Cam-
era, Door Lamps,
Flashlight, Relay Die-
sel Cabin Heater, Rad
Fan Diesel – If
Equipped
M35 — 10 Amp RedHeated MirrorsCavity
Cartridge
Fuse Mini-
Fuse Description
M36 — 20 Amp YellowPower Outlet #3 (In-
strument Panel or
with Console Center)
M37 — 10 Amp RedAntilock Brakes, Sta-
bility Control, Stop
Lamp, Fuel Pump
M38 — 25 Amp NaturalDoor Lock/Unlock
Motors, Liftgate
Lock/Unlock Motors
The heated mirrors, lower instrument panel power outlet
and removable floor console, when in the front position
are fused with self-resetting fuses that are only service-
able by an authorized dealer. The power seats are fused
by a 30 Amp circuit breaker located under the driver’s
seat. The power windows are fused by a 25 Amp circuit
breaker located under the instrument panel near the
584 MAINTAINING YOUR VEHICLE
ProCarManuals.com

Chassis
ComponentFluid, Lubricant, or Genuine Part
Automatic Transmission MOPAR
ATF+4Automatic Transmission Fluid or equivalent licensed
ATF+4 product.
Brake Master Cylinder MOPAR
DOT 3 and SAE J1703 should be used or equivalent. If DOT 3
brake fluid is not available, then DOT 4 is acceptable. Use only recom-
mended brake fluids.
Power Steering Reservoir MOPAR
Power Steering Fluid +4, MOPAR ATF+4Automatic Trans-
mission Fluid or equivalent licensed ATF+4 product.
7
MAINTAINING YOUR VEHICLE 591
ProCarManuals.com

Once A Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of the coolant reservoir, brake
master cylinder, and the power steering and add as
needed.
•Check all lights and other electrical items for correct
operation.At Each Oil Change
•Change the engine oil filter.
•Inspect the brake hoses and lines.
•Open the left and right door (slowly) and inspect for
excessive dirt. If noise exist wipe clean and apply
krytox lube to the door rollers.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
Required Maintenance Intervals
Refer to the Maintenance Schedules on the following
pages for the required maintenance intervals.8
M
A I
N T
E
N A
N CE
S
C
H E
D
U L
E
S596 MAINTENANCE SCHEDULES
ProCarManuals.com

8,000 Miles (13,000 km) or
6 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil
filter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
8,000 miles (13 000 km).
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
16,000 Miles (26,000 km) or 12 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
16,000 miles (26 000 km).
❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏ Replace the air conditioning filter.
❏ Inspect the brake linings, replace if necessary.
❏ Inspect exhaust system. Perform the first inspection at 16,000 miles (26 000 km) or
12 months.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
8
M
A I
N T
E
N A
N CE
S
C
H E
D
U L
E
SMAINTENANCE SCHEDULES 597
ProCarManuals.com

24,000 Miles (39,000 km) or
18 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
24,000 miles (39 000 km).
❏ Inspect the CV joints.
❏ Inspect exhaust system.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
32,000 Miles (52,000 km) or 24 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
32,000 miles (52 000 km).
❏ Replace the engine air cleaner filter.
❏ Replace the air conditioning filter.
❏ Inspect the brake linings, replace if necessary.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
8
M
A I
N T
E
N A
N CE
S
C
H E
D
U L
E
S598 MAINTENANCE SCHEDULES
ProCarManuals.com

40,000 Miles (65,000 km) or
30 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
40,000 miles (65 000 km).
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
48,000 Miles (78,000 km) or 36 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
48,000 miles (78 000 km).
❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏ Replace the air conditioning filter.
❏ Inspect the brake linings, replace if necessary.
❏ Inspect the CV joints.
❏ Inspect exhaust system.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
8
M
A I
N T
E
N A
N CE
S
C
H E
D
U L
E
SMAINTENANCE SCHEDULES 599
ProCarManuals.com

56,000 Miles (91,000 km) or
42 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
56,000 miles (91 000 km).
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
64,000 Miles (104,000 km) or 48 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
64,000 miles (104 000 km).
❏ Replace the engine air cleaner filter.
❏ Replace the air conditioning filter.
❏ Inspect the brake linings; replace if necessary.
❏ Change the automatic transmission fluid and filter(s) if using your vehicle for any of the
following: police, taxi, fleet, or frequent trailer towing.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
8
M
A I
N T
E
N A
N CE
S
C
H E
D
U L
E
S600 MAINTENANCE SCHEDULES
ProCarManuals.com

72,000 Miles (117,000 km) or
54 Months Maintenance
Service Schedule
❏Change the engine oil and engine oil
filter.
❏ Rotate the tires, rotate at the first sign of
irregular wear, even if it occurs before
72,000 miles (117 000 km).
❏ Inspect the CV joints.
❏ Inspect exhaust system.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
80,000 Miles (130,000 km) or 60 Months Maintenance Service
Schedule
❏Change the engine oil and engine oil filter.
❏ Rotate the tires, rotate at the first sign of irregular wear, even if it occurs before
80,000 miles (130 000 km).
❏ If using your vehicle for any of the following: Dusty or off-road conditions. Inspect the
engine air cleaner filter; replace if necessary.
❏ Replace the air conditioning filter.
❏ Flush and replace the engine coolant at 60 months or 104,000 miles (169 000 km) whichever
comes first.
❏ Inspect the brake linings, replace if necessary.
❏ Inspect the front suspension, tie rod ends and boot seals for cracks or leaks and all parts for
damage, wear, improper looseness or end play; replace if necessary.
Odometer Reading Date
Repair Order #Dealer Code
Signature, Authorized Service Center
8
M
A I
N T
E
N A
N CE
S
C
H E
D
U L
E
SMAINTENANCE SCHEDULES 601
ProCarManuals.com