ECU DODGE GRAND CARAVAN 2017 5.G Workshop Manual
Page 447 of 530
13. Check the compact spare tire pressure as soon aspossible. Correct the tire pressure, as required.
Securing The Compact Spare Tire
1. Assemble the winch handle extensions to form aT-handle and fit the winch T-handle over the drive nut.
Rotate the nut to the left until the winch mechanism
stops turning freely. This will allow enough slack in the
cable to allow you to pull the wheel spacer out from
under the vehicle.
WARNING!
A loose compact spare tire/cover assembly, thrown
forward in a collision or hard stop could endanger the
occupants of the vehicle. Always stow the compact
spare tire with the cover assembly in the place pro-
vided.
CAUTION!
The winch mechanism is designed for use with the
winch T-handle only. Use of an air wrench or other
power tools is not recommended and can damage the
winch. 2. Assemble the winch handle extensions to form the spare
tire hook, and pull the wheel spacer from under the
vehicle.
3. Turn the compact spare tire so that the valve stem is down, and place the tire into the compact spare tire/
cover assembly. Slide the wheel spacer through the
center of the wheel and compact spare tire/cover assem-
bly, so that the two retainer tabs snap out and engage the
compact spare tire cover on the opposite side.
WARNING!
Verify that both retainer tabs of the wheel spacer have
been properly extended through the center of the
wheel and compact spare tire/cover assembly. Failure
to properly engage both retainer tabs could result in
loss of the compact spare tire and cover assembly,
which will cause vehicle damage and may cause loss of
vehicle control and serious personal injury.
CAUTION!
The compact spare tire/cover assembly must be used
when the compact spare tire is stored. Failure to use
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WHAT TO DO IN EMERGENCIES 445
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CAUTION!(Continued)
this cover could drastically reduce the life of the
compact spare tire.
4. Using the winch T-handle, rotate the drive nut to the right until the compact spare tire/cover assembly is
drawn into place against the underside of the vehicle.
5. Continue to rotate the nut to the right until you hear the winch mechanism click three times. It cannot be over-
tightened. Check under the vehicle to ensure the com-
pact spare tire/cover assembly is positioned correctly
against the underside of the vehicle.
CAUTION!
The winch mechanism is designed specifically to stow
a compact spare tire only. Do not attempt to use the
winch to stow the full size deflated tire, or any other
full-size tire, as the tire may not be held securely.
Vehicle damage may result.
Road Tire Installation
Vehicles Equipped With Wheel Covers
1. Mount the road tire on the axle. 2. To ease the installation process for steel wheels with
wheel covers, install two lug nuts on the mounting
studs which are on each side of the valve stem. Install
the lug nuts with the cone shaped end of the nut toward
the wheel. Lightly tighten the lug nuts.
Tire And Wheel Cover Or Center Cap
1 — Mounting Stud 4 — Wheel Cover
2 — Wheel Lug Nut 5 — Valve Stem
3 — Valve Notch
446 WHAT TO DO IN EMERGENCIES
Page 456 of 530
CAUTION!
•Do not use sling type equipment when towing.
Vehicle damage may occur.
• When securing the vehicle to a flatbed truck, do not
attach to front or rear suspension components. Dam-
age to your vehicle may result from improper towing.
• Do not push or tow this vehicle with another vehicle
as damage to the bumper fascia and transmission
may result.
The manufacturer recommends towing your vehicle with
all four wheels OFF the ground using a flatbed. If flatbed
equipment is not available, and the transmission is oper-
able, the vehicle may be flat towed (with all four wheels on
the ground) under the following conditions:
• The transmission must be in NEUTRAL.
• The towing distance must not exceed 15 miles (24 km).
• The towing speed must not exceed 25 mph (40 km/h).
If the transmission is not operable, or the vehicle must be
towed faster than 25 mph (40 km/h) or farther than 15
miles (24 km), it must be towed with the front wheels OFF the ground (using a flatbed truck, or wheel lift
equipment with the front wheels raised).
CAUTION!
•
Towing faster than 25 mph (40 km/h) or farther than
15 mi (24 km) with front wheels on the ground can
cause severe transmission damage. Damage from
improper towing is not covered under the New
Vehicle Limited Warranty.
• Towing this vehicle in violation of the above require-
ments can cause severe transmission damage. Dam-
age from improper towing is not covered under the
New Vehicle Limited Warranty.
ENHANCED ACCIDENT RESPONSE SYSTEM
(EARS)
This vehicle is equipped with an Enhanced Accident
Response System.
Please refer to “Occupant Restraint Systems” in “Safety”
for further information on the Enhanced Accident Re-
sponse System (EARS) function.
454 WHAT TO DO IN EMERGENCIES
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MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 3.6L ...........459
ONBOARD DIAGNOSTIC SYSTEM — OBD II . . .460
▫ Onboard Diagnostic System (OBD II)
Cybersecurity ........................ .460
▫ Loose Fuel Filler Cap Message .............461
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS .......................... .461
REPLACEMENT PARTS ...................462
DEALER SERVICE .......................462
MAINTENANCE PROCEDURES .............463
▫ Engine Oil .......................... .463
▫ Engine Oil Filter .......................465
▫ Engine Air Cleaner Filter .................466
▫ Exhaust System ........................466
▫ Maintenance-Free Battery .................468 ▫
Air Conditioner Maintenance ..............468
▫ Body Lubrication ..................... .470
▫ Windshield Wiper Blades .................471
▫ Cooling System ........................472
▫ Brake System ........................ .476
▫ Automatic Transmission ..................478
▫ Appearance Care And Protection From
Corrosion ............................479
▫ Cleaning The Instrument Panel Cupholders . . . .484
FUSES ............................... .485
▫ Totally Integrated Power Module (Fuses) ......485
VEHICLE STORAGE .....................490
REPLACEMENT BULBS ...................491
BULB REPLACEMENT ....................492
7
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ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated Onboard
Diagnostic system called OBD II. This system monitors the
performance of the emissions, engine, and automatic trans-
mission control systems. When these systems are operating
properly, your vehicle will provide excellent performance
and fuel economy, as well as engine emissions well within
current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light (MIL).” It
will also store diagnostic codes and other information to
assist your service technician in making repairs. Although
your vehicle will usually be drivable and not need towing,
see your authorized dealer for service as soon as possible.
CAUTION!
•Prolonged driving with the MIL on could cause
further damage to the emission control system. It
could also affect fuel economy and driveability. The
vehicle must be serviced before any emissions tests
can be performed.
• If the MIL is flashing while the engine is running,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
Onboard Diagnostic System (OBD II) Cybersecurity
Your vehicle is required to have an Onboard Diagnostic
system (OBD II) and a connection port to allow access to
information related to the performance of your emissions
controls. Authorized service technicians may need to ac-
cess this information to assist with the diagnosis and
service of your vehicle and emissions system.
WARNING!
•ONLY an authorized service technician should con-
nect equipment to the OBD II connection port in
order to diagnose or service your vehicle.
• If unauthorized equipment is connected to the OBD
II connection port, such as a driver-behavior tracking
device, it may:
• Be possible that vehicle systems, including safety
related systems, could be impaired or a loss of
vehicle control could occur that may result in an
accident involving serious injury or death.
• Access, or allow others to access, information
stored in your vehicle systems, including personal
information.
For further information, refer to “Cybersecurity” in the
“Understanding Your Instrument Panel” section.
460 MAINTAINING YOUR VEHICLE
Page 472 of 530
The A/C air filter is located in the fresh air inlet behind the
glove compartment. Perform the following procedure to
replace the filter:
1. Open the glove compartment and remove all contents.
2. Push in on the sides of the glove compartment andlower the door.
3. Pivot the glove compartment downward.
4. Disengage the two retaining tabs that secure the filter cover to the HVAC housing, and remove the cover. 5. Remove the A/C air filter by pulling it straight out of
the housing.
6. Install the A/C air filter with the arrow on the filter pointing toward the floor. When installing the filter
cover, make sure the retaining tabs fully engage the
cover.
CAUTION!
The cabin air filter is identified with an arrow to
indicate airflow direction through the filter. Failure to
properly install the filter will result in the need to
replace it more often.
7. Rotate the glove compartment door back into position.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, door hinge pivot points and rollers, liftgate,
tailgate, decklid, sliding doors and hood hinges, should be
lubricated periodically with a lithium based grease, such as
MOPAR Spray White Lube to assure quiet, easy operation
and to protect against rust and wear. Prior to the applica-
tion of any lubricant, the parts concerned should be wiped
clean to remove dust and grit; after lubricating excess oil
and grease should be removed. Particular attention should
A/C Air Filter Replacement
470 MAINTAINING YOUR VEHICLE
Page 479 of 530
WARNING!
Riding the brakes can lead to brake failure and possi-
bly a collision. Driving with your foot resting or riding
on the brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible
brake damage. You would not have your full braking
capacity in an emergency.
Master Cylinder — Brake Fluid Level Check
The fluid level in the master cylinder should be checked
when performing underhood services, or immediately if
the “Brake System Warning Light” indicates system failure.
Clean the top of the master cylinder area before removing
the cap. Add fluid to bring the level up to the top of the
“FULL” mark on the side of the master cylinder reservoir.
Overfilling of fluid is not recommended because it may
cause leaking in the system.
Add enough fluid to bring the level up to the requirements
described on the brake fluid reservoir. With disc brakes,
fluid level can be expected to fall as the brake pads wear.
However, low fluid level may be caused by a leak and a
checkup may be needed.Use only manufacturer’s recommended brake fluid. Refer
to “Fluids, Lubricants, And Genuine Parts” in “Maintain-
ing Your Vehicle” for further information.
WARNING!
•
Use only manufacturer’s recommended brake fluid.
Refer to “Fluids, Lubricants, And Genuine Parts” in
“Maintaining Your Vehicle” for further information.
Using the wrong type of brake fluid can severely
damage your brake system and/or impair its perfor-
mance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
• To avoid contamination from foreign matter or mois-
ture, use only new brake fluid or fluid that has been
in a tightly closed container. Keep the master cylin-
der reservoir cap secured at all times. Brake fluid in
a open container absorbs moisture from the air
resulting in a lower boiling point. This may cause it
to boil unexpectedly during hard or prolonged brak-
ing, resulting in sudden brake failure. This could
result in a collision.
(Continued)
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MAINTAINING YOUR VEHICLE 477
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NOTE:•If a screwdriver is used, make sure a soft material is
placed between the vehicle body and tool so not to
scratch the paint.
• The PRY location is best closest to the studs while
dislodging them separately.
3. Twist the socket and remove from the lamp assembly.
4. Pull the bulb to remove it from the socket.
5. Replace the bulb, reinstall the socket, and reattach the lamp assembly.
Center High-Mounted Stop Lamp (CHMSL)
The CHMSL uses LED lamps that are not serviceable
separately. The CHMSL must be replaced as an assembly.
See your authorized dealer.
License Lamp
The license plate lamp is located under the tailgate light
bar and above the license plate.
1. Using a small screwdriver, press inward the locking tabon the outboard side of the lamp assembly and pull
down on the lamp assembly for removal.
2. Twist and remove the socket from the lamp assembly and pull the bulb out to remove.
3. Push the bulb into the socket, twist the socket into the lamp assembly and reinstall the lamp assembly into
place ensuring the locking tab is secure.
Tail Lamp Assembly Screws
494 MAINTAINING YOUR VEHICLE
Page 514 of 530
About Your Brakes........................ .359
Adding Engine Coolant (Antifreeze) .............473
Adding Fuel ............................. .404
Adding Washer Fluid ........................471
Additives, Fuel ............................401
Adjust Forward ...............................142
Rearward ............................. .142
AirBag ..................................60 Air Bag Operation .........................62
Air Bag Warning Light .....................59
Driver Knee Air Bag .......................63
Enhanced Accident Response ..............69, 454
Event Data Recorder (EDR) .................455
If A Deployment Occurs ....................68
Knee Impact Bolsters .......................63
Maintaining Your Air Bag System ..............69
Side Air Bags ............................64
Transporting Pets .........................91
Air Bag Light ........................59, 93, 242
Air Bag Maintenance .........................69
Air Cleaner, Engine (Engine Air Cleaner Filter) ......466
Air Conditioner Maintenance ..................468
Air Conditioning .......................... .323
Air Conditioning Controls ....................323 Air Conditioning Filter
...................337, 469
Air Conditioning, Operating Tips ...............336
Air Conditioning, Rear Zone ...............327, 334
Air Conditioning Refrigerant ...............468, 469
Air Conditioning System ...............323, 329, 468
Air Conditioning System, Zone Control ...........323
Air Pressure, Tires ..........................380
Alarm (Security Alarm) ....................13, 247
Alterations/Modifications, Vehicle ................6
Antenna, Satellite Radio ..................... .293
Antifreeze (Engine Coolant) ................473, 495
Disposal ...............................475
Anti-Lock Brake System (ABS) .................360
Anti-Lock Warning Light .....................249
Appearance Car
e .......................... .479
Ashtray .................................214
Assistance Towing ..........................123
Assist, Hill Start .......................... .362
Auto Down Power Windows ...................31
Automatic Dimming Mirror ...................102
Automatic Door Locks .....................28, 29
Automatic Headlights .......................173
Automatic Temperature Control (ATC) ...........329
Automatic Transmission ...............344, 478, 479
Adding Fluid .......................... .479
512 INDEX
Page 521 of 530
Lap/Shoulder Belts..........................44
Latches ..................................96
Hood .................................170
Lead Free Gasoline ........................ .399
Leaks, Fluid ...............................96
Life Of Tires ............................. .387
Liftgate ..................................38
Light Bulbs ................................95
Lights ............................... .95, 172
AirBag ......................... .59, 93, 242
Automatic Headlights .....................173
Back-Up ...............................493
Battery Saver .......................... .177
Brake Assist Warning ..................... .366
Brake Warning ..........................243
Bulb Replacement .....................491, 492
Center Mounted Stop ..................... .494
Cruise ............................... .258
Daytime Running ........................174
Dimmer Switch, Headlight ..................174
Exterior ................................95
Fog ...............................174, 493
Hazard Warning Flasher ...................422
Headlights ............................ .492
Headlights On Reminder ...................174 High Beam/Low Beam Select
................176
Illuminated Entry .........................15
Interior ............................... .174
License ............................... .494
Lights On Reminder ..................... .174
Low Fuel ............................. .251
Malfunction Indicator (Check Engine) ..........252
Park ............................. .256, 493
Passing ............................... .177
Reading ...............................194
Rear Servicing .......................... .493
Rear Tail Lamps ........................ .493
Seat Belt
Reminder .......................242
Security Alarm ..........................247
Service ............................ .491, 492
Side Marker ............................493
Tire Pressure Monitoring (TPMS) .............254
Traction Control ........................ .366
Turn Signal .......................95, 256, 493
Warning (Instrument Cluster Description) .......256
Loading Vehicle .....................219, 406, 408
Capacities ............................. .408
Tires................................. .374
Load Leveling System .......................225
Locks ....................................26
10
INDEX 519