service DODGE INTREPID 2004 2.G Owner's Guide

NOTE:Often, fluids such as oil, power steering fluid, and
brake fluid are used during assembly plant operations to
ease the assembly of hoses to couplings. Therefore, oil
wetness at the hose-coupling area is not necessarily an
indication of leakage. Actual dripping of hot fluid when
systems are under pressure (during vehicle operation)
should be noted before hose is replaced based on leakage.
NOTE:Inspection of brake hoses should be done
whenever the brake system is serviced and every engine
oil change.
WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Brake Master Cylinder
The fluid level in the master cylinder should be checked
when performing under hood services, or immediately if
the brake system warning lamp shows system failure.Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the brake
fluid reservoir. With disc brakes, fluid level can be
expected to fall as the brake pads wear. However, low
fluid level may be caused by a leak and a checkup may be
needed.
Use only the manufacturer’s recommended brake fluid.
Refer to the Recommended Fluids, Lubricants and Genu-
ine Parts section for correct fluid type.
MAINTAINING YOUR VEHICLE 193
7

WARNING!
Use of a brake fluid that may have a lower initial
boiling point or unidentified as to specification, may
result in sudden brake failure during hard pro-
longed braking. You could have an accident.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter.
Do not allow petroleum base fluid to contaminate the
brake fluid as seal damage will result!
Fuel System Hoses
Electronic Fuel Injection high pressure fuel systems are
designed with hoses and clamps which have unique
material characteristics to provide adequate sealing and
resist attack by deteriorated gasoline.You are urged to use only manufacturer specified hoses
and clamps, or their equivalent in material and specifi-
cation, in any fuel system servicing. It is mandatory to
replace all clamps that have been loosened or removed
during service. Care should be taken in installing new
clamps to insure they are properly torqued.
Automatic Transaxle
All front wheel drive vehicles have a transaxle and
differential assembly contained within a single housing.
Selection of Lubricant
It is important that the proper lubricant is used in the
transaxle to assure optimum transaxle performance. Use
only the manufacturer’s recommended transmission
fluid. Refer to the Recommended Fluids, Lubricants and
Genuine Parts section for correct fluid type. It is impor-
tant that the transmission fluid be maintained at the
prescribed level using the recommended fluid.
194 MAINTAINING YOUR VEHICLE

CAUTION!
Using a transmission fluid other than the manufac-
turer’s recommended fluid may cause deterioration
in transmission shift quality and/or torque converter
shudder. Using a transmission fluid other than that
recommended by the manufacturer will result in
more frequent fluid and filter changes. Refer to the
Recommended Fluids, Lubricants and Genuine Parts
section for the correct fluid type.
Fluid Level Check
The fluid level in the automatic transaxle should be
checked whenever the vehicle is serviced. Operation with
an improper fluid level will greatly reduce the life of the
transaxle and of the fluid.2.7L Transmission Dipstick
MAINTAINING YOUR VEHICLE 195
7

REPLACEMENT BULBS
Interior Light Bulbs Bulb No.
Cluster Illumination.....................PC194
Turn Signal...........................PC194
Climate Control.......................... 330
Overhead Console, Front Reading, Courtesy, Grab
Handle................................ 192
Trunk................................. 906
Exterior Light Bulbs Bulb No.
Low Beam Headlights....................9006
High Beam Headlights....................9005
Park, Turn, & Side Marker................3157A
Fog Light.............................. H-3
Center Stop Light........................ 922
Tail, Stop, & Turn........................3157
Rear Side Marker........................ 168
Back-Up..............................3157
License................................ 168
EXTERIOR LIGHT BULB SERVICE
Headlight Replacement
1. Open the hood and remove the headlight assembly
mounting screws.
2. Pull the headlight assembly forward to access the
bulbs.
3. Turn the bulb assembly retaining ring counterclock-
wise and pull the bulb and socket assembly from the
housing.
204 MAINTAINING YOUR VEHICLE

EMISSION CONTROL SYSTEM MAINTENANCE
The “Scheduled” maintenance services, listed inbold
typemust be done at the times or mileages specified to
assure the continued proper functioning of the emission
control system. These, and all other maintenance services
included in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE:Maintenance, replacement, or repair of the
emission control devices and systems on your vehicle
may be performed by any automotive repair establish-
ment or individual using any automotive part which has
been certified pursuant to U.S. EPA or, in the State of
California, California Air Resources Board regulations.
MAINTENANCE SCHEDULES
There are two maintenance schedules that show the
requiredservice for your vehicle.
First is Schedule“B”. It is for vehicles that are operated
under the conditions that are listed below and at the
beginning of the schedule.
•Day or night temperatures are below 32° F (0° C).
•Stop and go driving.
•Extensive engine idling.
•Driving in dusty conditions.
•Short trips of less than 10 miles (16 km).
•More than 50% of your driving is at sustained high
speeds during hot weather, above 90° F (32° C).
•Trailer towing.
•Taxi, police, or delivery service (commercial ser-
vice).
•Off-road or desert operation.
212 MAINTENANCE SCHEDULES
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

SCHEDULE “B”
Follow schedule “B” if you usually operate your vehicle
under one or more of the following conditions. Change
the automatic transmission fluid and filter every 60,000
miles (96 000 km) if the vehicle is usually operated under
one or more of the conditions marked with an.
•Day or night temperatures are below 32° F (0° C).
•Stop and go driving.
•Extensive engine idling.
•Driving in dusty conditions.
•Short trips of less than 10 miles (16.2 km).
•More than 50% of your driving is at sustained high
speeds during hot weather, above 90° F (32° C).
•Trailer towing.
•Taxi, police or delivery service (commercial ser-
vices).
•Off-road or desert operation.
•If equipped for and operating with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow schedule “B” of the
Maintenance Schedulessection of this manual.
SCHEDULE “B” 215
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 93,000 96,000 99,000 100,000 102,000 105,000
(Kilometers) (149 000) (154 000) (158 000) (160 000) (163 000) (168 000)
Change engine oil and engine oil filter. X X X X X
Inspect theair cleaner filterand replace if re-
quired.*XXX X
Replace theair cleaner filter.X
Inspect the front and rear brake linings and
rotors.X
Flush and replace the engine coolant. X
Replace theengine timing belt(Federal Emis-
sions).X
Replace theengine timing belt(California
Emissions).X
Replace thespark plugs.X
Adjust the drive belt tension.X
Change the differential fluid. X
* This maintenance is recommended by the manufacture
to the owner but is not required to maintain the emis-
sions warranty.
‡ This maintenance is not required if previously replaced.Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
SCHEDULE “B” 221
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

Miles 78,000 84,000 90,000 96,000 102,000
(Kilometers) (125 000) (134 000) (144 000) (154 000) (163 000)
[Months] [78] [84] [90] [96] [102]
Change engine oil and engine oil filter. X X X X X
Inspect theair cleaner filterand replace if re-
quired.*XX XX
Replace theair cleaner filter.*X
Adjust the drive belt tension. X
Inspect the front and rear brake linings and rotors. X
Replace thespark plugs.X
Check and replace, if necessary, thePCV valve.*‡ X
Replace theengine timing belt(Federal Emissions
equipped vehicles only).X
Replace theengine timing belt(California Emis-
sions equipped vehicles only).X
Flush and replace the engine coolant at 60 months
or 100,000 miles.X
* This maintenance is recommended by the manufacture
to the owner but is not required to maintain the emis-
sions warranty.
‡ This maintenance is not required if previously replaced.Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
224 SCHEDULE “A”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
SCHEDULE “A” 225
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S

IF YOU NEED CONSUMER ASSISTANCE
CONTENTS
Suggestions For Obtaining Service For Your
Vehicle
..............................228
▫Prepare For The Appointment............228
▫Prepare A List........................228
▫Be Reasonable With Requests.............228
If You Need Assistance..................228
Warranty Information...................231
MoparParts.........................231
Reporting Safety Defects.................231
▫In Canada..........................232
Publication Order Forms.................233
Department Of Transportation Uniform Tire
Quality Grades
........................235
▫Treadwear..........................235
▫Traction Grades......................235
▫Temperature Grades...................236
9