lock DODGE INTREPID 2004 2.G Workshop Manual

Page 155 of 249

2. Remove the spare tire, scissors, jack and lug wrench.
3. Before raising the vehicle, use the lug wrench to loosen
the lug nuts of the flat tire.4. Turn the jack screw clockwise to firmly engage the jack
saddle with the lift area of the sill flange, use the lift area
closest to the flat tire.
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5. Raise the vehicle just enough to remove the flat tire
and install the spare tire.
6. Remove the lug nuts, wheel cover (if equipped) and
tire. Remove the cover by hand, do not pry off.
7. Mount the spare tire. For vehicles equipped with
wheel covers, see the wheel cover installation instruc-
tions. Do not attempt to install a wheel cover on a
compact spare.8. Tighten all the lug nuts on the mounting studs.
9. Lower the vehicle to the ground by turning the jack
handle counterclockwise.
10. Fully tighten the lug nuts. Torque the wheel lug nuts
to 100 ft/lb. (135N. m).
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▫Fuel System Hoses....................194
▫Automatic Transaxle...................194
▫Appearance Care And Protection From
Corrosion...........................197
Fuses...............................201
▫Fuse Block Relays.....................201
▫Underhood Fuses.....................202
Replacement Bulbs.....................204
Exterior Light Bulb Service...............204
▫Headlight Replacement.................204
▫Front Park, Turn Signal And Side
Marker Light........................205▫Fog Light...........................206
▫Center Stop Light.....................206
▫Tail, Stop, Back Up, And Turn Signal Lights . . 207
▫License Plate Light....................207
Specifications.........................208
Fluid Capacities.......................208
Recommended Fluids, Lubricants And Genuine
Parts
...............................209
▫Engine.............................209
▫Chassis............................209
▫Body..............................210
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Hood Latch
When performing other under hood services, the hood
latch release mechanism and safety catch should be
inspected, cleaned, and lubricated.
It is important to maintain proper lubrication to insure
that the hood mechanisms work properly and safely.
Multi-Purpose Lubricant, NLGI Grade 2, should be ap-
plied sparingly to all pivot and sliding contact areas.
External Lock Cylinders
Lubricate the external lock cylinders twice a year, prefer-
ably in the fall and spring. Apply a small amount of
lubricant, such as Mopar Lock Cylinder Lubricant di-
rectly into the lock cylinder (avoid excess lubricant).
Insert the key into the lock cylinder and rotate from the
unlocked to the locked position; without adding more
lubricant. Repeat this procedure three or four times. Wipe
all the lubricant off the key with a clean cloth, to avoid
soiling clothing.
If you use a lubricant that cannot be dispensed directly
into the lock cylinder, apply a small amount of the
lubricant to the key. Insert the key into the lock cylinder,then proceed as described above, to distribute the lubri-
cant within the lock cylinder. Pay attention to trunk
hinges, especially during cold weather, to ensure ease of
trunk operation.
Other Body Mechanisms
The following body mechanisms should be inspected
and, if necessary, all pivot and sliding contact areas of
these components should be lubricated with the lubricant
specified as follows:
Engine Oil

Door hinges
•Hood hinges
•Trunk hinges
Smooth White Body Lubricant - Such as Mopar
Spray White Lube:

Hood hinge springs and links
•Lock cylinders
•Parking brake mechanism
MAINTAINING YOUR VEHICLE 185
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Page 201 of 249

Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in this vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.
•Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content or abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
•Dry with a soft tissue.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the
vehicle to wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
FUSES
The fuse block is behind the end cover at the left side of
the instrument panel. Pull the cover straight away from
the instrument panel for access to the fuses.
Fuse Block Relays
The location and identification of fuse block relays can be
found on the inside of the instrument panel end cover.
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Page 203 of 249

Cavity Fuse Circuits
8 10 Amp Red Airbag
9 10 Amp Red Turn Signal Lights, Turn
Signal/Hazard Indicator
10 15 Amp Lt. Blue Right Low Beam
11 20 Amp Yellow High Beam Relay, High
Beam Indicator, High Beam
Switch
12 15 Amp Lt. Blue Left Low Beam Headlight
13 10 Amp Red Fuel Pump Relay, Power
Train Control Module
14 10 Amp Red Cluster, Day/Night Mirror,
Sunroof, Overhead Console,
Garage Door Opener, Body
Control Module
15 10 Amp Red Daytime Running Light
Module (Canada)
16 20 Amp Yellow Fog Light Indicator
17 10 Amp Red ABS Control, Back Up
Lights, Daytime Running
Lights, A/C Heater Con-
trol,Cavity Fuse Circuits
18 20 Amp Yellow Power Amplifier, Horn
19 15 Amp Lt. Blue Overhead Console, Garage
Door Opener, Trunk, Over-
head, Rear Reading, and
Visor Vanity Lights, Trunk
Release Solenoid, Power
Mirrors, Power Door Locks,
Body Control Module, As-
pirator Motor
20 20 Amp Yellow Brake Lights
21 10 Amp Red Leak Detection Pump, Low
Rad Relay, High Rad Relay,
A/C Clutch Relay
22 10 Amp Red Airbag
23 30 Amp Green Blower Motor, ATC Power
Module
24 20 Amp
C/BRKRPower Window Motors
25 20 Amp
C/BRKRPower Door Lock Motors,
Power Seats
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REPLACEMENT BULBS
Interior Light Bulbs Bulb No.
Cluster Illumination.....................PC194
Turn Signal...........................PC194
Climate Control.......................... 330
Overhead Console, Front Reading, Courtesy, Grab
Handle................................ 192
Trunk................................. 906
Exterior Light Bulbs Bulb No.
Low Beam Headlights....................9006
High Beam Headlights....................9005
Park, Turn, & Side Marker................3157A
Fog Light.............................. H-3
Center Stop Light........................ 922
Tail, Stop, & Turn........................3157
Rear Side Marker........................ 168
Back-Up..............................3157
License................................ 168
EXTERIOR LIGHT BULB SERVICE
Headlight Replacement
1. Open the hood and remove the headlight assembly
mounting screws.
2. Pull the headlight assembly forward to access the
bulbs.
3. Turn the bulb assembly retaining ring counterclock-
wise and pull the bulb and socket assembly from the
housing.
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4. Remove the bulb from the socket and replace the bulb.
CAUTION!
Do not touch the new bulb with your fingers. Oil
contamination will severely shorten bulb life.
If the bulb comes into contact with any oily surface,
clean the bulbs with rubbing alcohol.
5. Reinsert the bulb and socket assembly and turn the
retaining ring clockwise to secure the bulb.
6. Reinstall the headlight assembly.
Front Park, Turn Signal and Side Marker Light
1. Open the hood and remove the headlight assembly
mounting screws.2. Pull the headlight assembly forward to access the
bulbs.
3. Turn the bulb and socket assembly counterclockwise
and remove it from the housing.
4. Pull the bulb from the socket, install the new bulb,
reinstall the bulb and socket assembly. Reinstall the
headlight assembly.
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Fog Light
1. Remove the screw securing the fog light to the fascia
and pull the light away from the vehicle to expose the
bulb.
2. Remove the bulb by turning counter-clockwise. Pull
the bulb out of the light housing.
3. Remove the wiring connector from the bulb.
4. Insert the new bulb and turn clockwise.5. Connect the wiring connector to the new bulb and
reinstall the assembly.
Center Stop Light
1. Open the trunk and remove the trunk lid cover.
2. Turn the bulb socket counterclockwise and remove it
from the housing.
3. Pull the bulb from the socket and replace the bulb.
4. Reinstall the bulb and socket assembly and reattach
the trunk lid cover.
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Tail, Stop, Back Up, and Turn Signal Lights
1. Open the trunk and remove the fasteners securing the
light housing to the body.
2. Pull the light housing from the body to expose the
wiring socket.
3. Turn the bulb socket counterclockwise to remove from
the housing. Pull the bulb from the socket.
4. Replace the bulb, reinstall the socket, and reattach the
light housing.
License Plate Light
1. Remove the screws securing the light to the rear fascia.
2. Remove the bulb and socket assembly and pull the
bulb from the socket.
3. Replace the bulb and reinstall the bulb and socket
assembly.
MAINTAINING YOUR VEHICLE 207
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