DODGE POWER WAGON 2005 2.G Owners Manual

CAUTION!
Reduced tire pressure increases the risk of tire dam-
age and may cause tire unseating with total loss of
air pressure. To reduce the risk of tire unseating,
while at a reduced tire pressure, drive at slower
speeds and avoid sharp turns or abrupt maneuvers.
Vehicle Recovery
If you drive off-road, you may encounter a situation
where you will need to recover your vehicle. Vehicle
recovery should always be given consideration before
attempting a questionable obstacle. You should never go
off-road driving without the ability to recover your
vehicle from a situation. Having another vehicle with
you usually works best for most situations. The first
thing to do is assess the situation. Why are you stuck?
Are you hung up on something? Would it be easier to go
forward or to go backward? Can you still move thevehicle? Is there an anchor point to winch to? Are you
alone or do you have another vehicle to help? Is there
high risk of vehicle damage during the recovery process?
Answering these questions will help you determine the
best method of recovery. If you can still move the vehicle
slightly and the only issue is slick ground, then rock
cycling your vehicle would be the first choice. If you have
ample room, an additional vehicle and there is low risk of
vehicle impingement on the surroundings, then using a
tow strap to the vehicle tow hooks would be fast and
easy. If the vehicle is severely hung up or in a situation
where great care needs to be taken during the recovery,
then nothing can do the job better than a winch. If you are
severely hung up on something you should jack the
vehicle up and stack something under the wheels to
allow the vehicle to roll off the object without causing
further damage. This should be tried before attempting
any recovery method.
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CAUTION!
Pulling the vehicle off an obstacle, without first
clearing the object, may result in additional under-
body damage.
•Rock Cycling Your Vehicle–Rock cycling your ve-
hicle is one of the easiest, fastest and most commonly
used methods. This simply involves shifting your
vehicle from drive to reverse, while applying throttle
after each shift. During this process, for additional
traction, try turning your steering wheel quickly back
and forth no more than a
1⁄4turn. If you are stuck in
mud, sand, or snow try spinning your tires during this
process to clean the debris from the tread and improve
the traction. You want to create a rocking motion with
the vehicle. This helps build vehicle momentum,
which hopefully gets you out. Remember to ease off
and on the accelerator before and after the shift. If aftera few rock cycles your vehicle is not free, stop and try
another method of recovery. Continuous rock cycling
will only cause unnecessary damage to your vehicle
and the environment.
CAUTION!
Damage can occur when spinning your tires at an
excessive high speed. Do not spin your tires faster
than an indicated 35 mph
•Using The Tow Hooks With A Tow Strap–To w
straps are a quick and easy way to recover your
vehicle from minor situations if you have a secondary
vehicle which is not stuck. The tow hooks on your
vehicle are designed to take the abusive force gener-
ated during vehicle recovery. Do not use the bumper
or any other vehicle component as an attachment
point. Using tow straps requires coordination between
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the two drivers. Good communication and line of sight
are required for a safe recovery. First connect the tow
strap to the correct attachment points on both vehicles.
There should be a least 20 to 30 feet between the
vehicles to allow for a safe recovery. If necessary join
two tow straps together using a 1
1⁄2inch hard wood
dowel. This will keep the straps from becoming knot-
ted and is safer than using a clevis pin if the strap
breaks. Next have the tow vehicle backup, leaving 2 to
3 feet worth of slack in the strap. Then the tow vehicle,
using light throttle, should accelerate tightening the
strap providing the pulling force needed to free the
vehicle. The vehicle being recovered should assist in
the recovery, at the time of the snap, by slowly
spinning the tires in the same direction as the pulling
vehicle. After the vehicle becomes free, the driver of
the previously stuck vehicle should signal they are free
and should hit their brakes stopping both vehicles.
The driver of the pulling vehicle should let off thethrottle without using the brakes, once signaled by the
other driver. This sequence is important to avoid
having the recovered vehicle hit the pulling vehicle.WARNING!
Never use tow straps with end hooks or link two
straps with a clevis pin. These heavy metal objects
could become projectiles if a strap breaks, which
could cause severe injury. Never leave more than 2 or
3 feet of slack in the strap. More slack than this
greatly increases the risk of injury and vehicle dam-
age. Always keep everyone at least 30 feet away from
a strapping or winching situation.
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•Winching (see the section on“Winch Operation”for
additional information on the Power Wagon’s winch)
–Winching is most commonly used in the following
situations: there is no support vehicle available, a high
controlled force is required to recover the vehicle,
there is a high risk of environmental or vehicle dam-
age, or where nothing else seemed to work. A winch
can deliver a high pulling force with a great deal of
control. It allows you to walk the vehicle out of the
situation in a slow controlled manor. This control
works well for avoiding further vehicle damage. Once
you decide it is time to use the winch look for a good
anchor point. It needs to be strong enough to hold
more than the vehicle’s weight and provide a direction
of pull as straight as possible. Use block and tackle if
necessary to improve the angle of pull or increase the
winch’s pulling force. If the anchor point is a tree use
a strap around its base and hook the cable to the strap.
If it is another vehicle, then place that vehicle in parkand block the front tires. If you cannot find an anchor
point within reach try using your spare tire by burying
it. Once you have determined an anchor point hook up
the cable, ensuring there are a least five wraps of cable
left on the drum, and place a floor mat or something
else over the strung out cable. Placing something over
the strung out cable helps keep the cable on the
ground if it breaks. Next, place the vehicle in 1st gear
and apply a very light throttle as you power the winch
in. Be careful not to allow slack in the cable as you
recover the vehicle. Do not try to guide the cable into
the drum. If it starts to bunch up on one end, let it. You
can re-spool the cable afterwards. Never use a winch
cable as a tow strap and always stand back while
winching.
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WARNING!
Winch cables are under high tension when in use
and can become a projectile if they fail. Never stand
over or straddle the winch cable. Never jerk or
overload the winch cable. Never stand in front of the
vehicle while winching. Failure to follow these in-
structions can result in serious or fatal injury.
After Driving Off-Road
Off-road operation puts more stress on your vehicle than
does most on-road driving. After driving off-road, it is
always a good idea to check for damage.
•Completely inspect the underbody of your vehicle.
Check tires, body structure, steering, suspension, and
exhaust system for damage.
•Check threaded fasteners for looseness, particularly on
the chassis, drivetrain components, steering, and sus-
pension. Retighten them, if required, and torque to the
values specified in the Service Manual.
•Check for accumulations of plants or brush. These
things could be a fire hazard, or they might hide
damage to fuel lines, brake hoses, axle pinion seals,
and propeller shafts.
•After extended operation in mud, sand, water, or
similar dirty conditions, have brake drums and rotors,
brake linings, and axle yokes inspected and cleaned as
soon as possible.
•If you experience unusual vibration after driving in
mud, slush or similar conditions, check the wheels for
packed material. Packed foreign material can cause a
wheel imbalance and cleaning the wheels will correct
the situation.
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WARNING!
Abrasive material in any part of the brakes may
cause excessive wear or unpredictable braking. You
might not have full braking power when you need it
to prevent an accident. If you have been operating
your vehicle in dirty conditions, get your brakes
checked and cleaned as necessary. Failure to do so
may result is serious injury.
WINCH USAGE
Things To Know Before Using Your Winch
General Winch Information
Your vehicle is equipped with an electric vehicle recovery
winch. This winch uses the electrical power from the
vehicle charging system to power a motor that winds
wire rope into the winch drum via planetary gear reduc-
tion. By nature, a winch is capable of generating veryhigh forces and should be used with care. Do not operate
the winch without reading and understanding the com-
plete winch owner’s manual.
Tensioning the Wire Rope
The winch rope must be properly tensioned before use.
Follow the instructions below to tension the rope:
1. Un-spool the wire rope leaving 5 wraps of rope on the
winch drum.
2. Attach the hook to a suitable anchor point.
CAUTION!
Be certain the anchor will withstand the load re-
quired to tension the wire rope.
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3. Apply at least 500 lbs. of tension to the rope while
winding the rope in. Always use care to ensure the rope
does not pile up on one side of the drum and is neatly
wound onto the drum.
CAUTION!
Wire rope must spool on the winch drum in the
direction indicated on the drum rotation decal on the
winch.
Low Voltage Interrupt
Your winch is equipped with a device that will interrupt
winch function if the vehicle charging system voltage
drops to a low level. The winch will not power-in or out
for 30 seconds if this device is tripped. If the interrupt is
tripped, the vehicle should be operated at high idle for a
few minutes to allow the vehicle charging system to
recover before continuing to winch.
Winch Motor Thermal Protection
Your winch is equipped with a thermal protection device
in the motor. If the winch is operated for an excessive
duration, the device may interrupt motor function to
protect the winch motor. During this time the winch will
power-out but will not power-in. Allow the winch motor
to cool for a few minutes before continuing to winch. The
winch will resume normal function once the motor cools.
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UNDERSTANDING THE FEATURES OF YOUR WINCH
Winch Components
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1.Motor:The winch motor is powered by the vehicle
charging system and features a thermal protection switch
that automatically stops motor function in the power-in
direction if the motor gets too hot.
2.Remote Socket:The remote socket allows the remote
control to be attached to the control pack to allow the
winch to function.
3.Winch Drum w/ Integral Brake:The winch drum
allows the wire rope to be stored on the winch and
transmits force to the wire rope. The winch is equipped
with an integral brake that will stop rotation of the winch
drum if the winch motor is stopped.
4.3 Stage Planetary Gear Set:Provides balance between
speed and pulling power.
5.Wire Rope:The wire rope allows the winch to be
connected to an anchor to provide a pulling force.6.Clutch Lever:The clutch lever allows the winch drum
to be disconnected from the winch motor to allow the
wire rope to be pulled from the winch by hand.
7.Remote Control:The remote control provides the
interface between the winch operator and the winch. The
remote control provides the ability to power the winch in,
out, and stop the winch. To operate the winch, the toggle
switch is pressed down to power the winch in and up to
power the winch out. The winch will stop if the switch is
left in the neutral (center) position.
CAUTION!
If not installed, the hook strap must be placed on the
hook.
Fairlead:The fairlead acts as a guide for the wire rope
and minimizes damage to the rope.
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WINCH ACCESSORIES
The following accessories are necessary to attach the
winch to anchors, change direction of pull, and for safe
winching.
Gloves:Wire rope, through
use, will developbarbs
which can slice skin. It is ex-
tremely important to wear
protective gloves while oper-
ating the winch or handling
the wire rope. Avoid loose fit-
ting clothes or anything that
could become entangled in
the wire rope and other mov-
ing parts.Snatch/Block Pulley:Used
properly, the multi-purpose
snatch block allows you to (1)
increase our winch’s pulling
power; and (2) change your
pulling direction without
damaging the wire rope.
Proper use of the snatch block
is covered inBefore You
Pull.
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