DODGE POWER WAGON 2006 2.G Owners Manual

4-Wheel-Drive Vehicles
CAUTION!
To avoid damage to the transfer case while towing,
always use the following method.
The manufacturer recommends towing with all wheels
off the ground. Acceptable methods are to tow vehicle on
a flatbed or with one end of vehicle raised and the
opposite end on a towing dolly.
WINCH USAGE
(See page 256 for more information.)
WHAT TO DO IN EMERGENCIES 361
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MAINTAINING YOUR VEHICLE
CONTENTS

Engine Compartment— 5.7L...............366

Onboard Diagnostic System (OBD II).........367

Emissions Inspection And Maintenance
Programs............................367

Dealer Service.........................369

Replacement Parts......................370

Maintenance Procedures..................370
▫Engine Oil..........................370
▫Engine Oil Filter......................374▫Drive Belts — Check Condition And
Tensioner...........................374
▫Spark Plugs.........................375
▫Engine Air Cleaner Filter................375
▫Engine Fuel Filter.....................375
▫Catalytic Converter....................376
▫Emission-Related Components............378
▫Maintenance Free Battery................378
▫Air Conditioner Maintenance.............379
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▫Power Steering — Fluid Check............380
▫Front Suspension Ball Joints..............380
▫Steering Linkage — Inspection............381
▫Front Prop Shaft Lubrication.............382
▫Body Lubrication.....................382
▫Windshield Wiper Blades................383
▫Windshield Washers...................383
▫Exhaust System......................384
▫Cooling System.......................385
▫Hoses And Vacuum/Vapor Harnesses.......389
▫Brake System........................389
▫Clutch Hydraulic System................391
▫Clutch Linkage.......................391▫Rear Axle And 4X4 Front Driving Axle Fluid
Level..............................391
▫Transfer Case........................392
▫Front Drive Shaft.....................392
▫Manual Transmission..................392
▫Automatic Transmission................393
▫Front Wheel Bearings..................396
▫Selection Of Lubricating Grease...........396
▫Noise Control System Required Maintenance &
Warranty...........................397
▫Appearance Care And Protection From
Corrosion...........................401

Integrated Power Module.................405

Vehicle Storage........................405
364 MAINTAINING YOUR VEHICLE

Replacement Light Bulbs.................406

Bulb Replacement......................407
▫Headlight (Halogen)/Front Park And Turn
Lights.............................407
▫Tail, Stop, Turn And Backup Lights.........410
▫Center High-Mounted Stoplight With Cargo
Light ..............................412▫Cab Top Clearance Lights — If Equipped....414
▫Fog Lights..........................415

Fluids And Capacities...................417

Fluids, Lubricants And Genuine Parts........418
▫Engine.............................418
▫Chassis............................419
MAINTAINING YOUR VEHICLE 365
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ENGINE COMPARTMENT— 5.7L
366 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the “Malfunction Indicator Light.” It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be driveable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
Prolonged driving with the “Malfunction Indicator
Light” on could cause further damage to the emis-
sion control system. It could also affect fuel economy
and driveability. The vehicle must be serviced before
any emissions tests can be performed.
If the “Malfunction Indicator Light” is flashing,
severe catalytic converter damage and power loss
will soon occur. Immediate service is required.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
MAINTAINING YOUR VEHICLE 367
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For states which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Lamp)
is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.
Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle’s OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL light will blink for approximately 5 sec-
onds and then remain on until the first engine crank or
the key is turned off. This means that your vehicle’s
OBD system isnot readyand you shouldnotproceed
to the I/M station.
368 MAINTAINING YOUR VEHICLE

b. The MIL light will remain fully illuminated until the
first engine crank or the key is turned off. This means
that your vehicle’s OBD system isreadyand you can
proceed to the I/M station.
If your OBD system isnot ready,you should see your
dealer or repair facility. If your vehicle was recently
serviced or had a battery failure or replacement, you may
need to do nothing more than drive your vehicle as you
normally would in order for your OBD system to update.
A recheck with the above test routine may then indicate
that the system is now ready.
Regardless of whether your vehicle’s OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have your
vehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.DEALER SERVICE
Your dealer has the qualified service personnel, special
tools and equipment to perform all service operations in
an expert manner. Service manuals are available which
include detailed service information for your vehicle.
Refer to these manuals before attempting any procedure
yourself.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
MAINTAINING YOUR VEHICLE 369
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WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the proper equipment.
If you have any doubt about your ability to perform
a service job, take your vehicle to a competent
mechanic.
REPLACEMENT PARTS
Use of genuine Moparparts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Mopar parts for maintenance
and repairs will not be covered by the manufacturer’s
warranty.
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Oil Level
To assure proper lubrication of your vehicle’s engine, the
engine oil must be maintained at the correct level. The
best time to check the engine oil level is about 5 minutes
after a fully warmed up engine is shut off or before
starting the engine after it has sat overnight.
370 MAINTAINING YOUR VEHICLE