Headlamp unit DODGE RAM 1500 1998 2.G User Guide

Page 541 of 2627

ODOMETER
DESCRIPTION
An odometer and trip odometer are standard
equipment in all instrument clusters (Fig. 23). The
odometer, trip odometer, and engine hours informa-
tion are displayed in a common electronic, blue-green
Vacuum-Fluorescent Display (VFD). The VFD is sol-
dered onto the cluster electronic circuit board and is
visible through a window with a smoked clear lens
located on the lower edge of the tachometer gauge
dial face of the cluster overlay. The dark lens over
the VFD prevents it from being clearly visible when
it is not illuminated. However, the odometer, trip
odometer, and engine hours information are not dis-
played simultaneously. The trip odometer reset
switch on the instrument cluster circuit board toggles
the display between odometer and trip odometer
modes by depressing the odometer/trip odometer
switch button that extends through the lower edge of
the cluster lens, just left of the odometer VFD. When
the trip odometer information is displayed, the word
ªTRIPº is also illuminated in the upper right corner
of the VFD in a blue-green color and at the same
lighting level as the trip odometer information. The
engine hours information replaces the selected odom-
eter or trip odometer information whenever the igni-
tion switch is in the On position and the engine is
not running.
The odometer, trip odometer, and engine hours
information is stored in the instrument cluster mem-
ory. This information can be increased when the
proper inputs are provided to the instrument cluster,
but the information cannot be decreased. The odom-
eter can display values up to 999,999 kilometers
(999,999 miles). The odometer latches at these val-
ues, and will not roll over to zero. The trip odometer
can display values up to 9,999.9 kilometers (9,999.9
miles) before it rolls over to zero. The odometer dis-
play does not have a decimal point and will not show
values less than a full unit (kilometer or mile), while
the trip odometer display does have a decimal point
and will show tenths of a unit (kilometer or mile).
The unit of measure (kilometers or miles) for the
odometer and trip odometer display is not shown in
the VFD. The unit of measure for the instrument
cluster odometer/trip odometer is selected at the time
that it is manufactured, and cannot be changed.
Engine hours are displayed in the format, ªhr9999º.The cluster will accumulate values up to 9,999 hours
before the display rolls over to zero.
The odometer has a ªRental Carº mode, which will
illuminate the odometer information in the VFD
whenever the driver side front door is opened with
the ignition switch in the Off or Accessory positions.
During daylight hours (exterior lamps are Off) the
VFD is illuminated at full brightness for clear visibil-
ity. At night (exterior lamps are On) the VFD lighting
level is adjusted with the other cluster illumination
lamps using the panel lamps dimmer thumbwheel on
the headlamp switch. However, a ªParadeº mode
position of the panel lamps dimmer thumbwheel
allows the VFD to be illuminated at full brightness if
the exterior lamps are turned On during daylight
hours.
The VFD, the trip odometer switch, and the trip
odometer switch button are serviced as a unit with
the instrument cluster.
OPERATION
The odometer and trip odometer give an indication
to the vehicle operator of the distance the vehicle has
traveled. The engine hours give an indication of the
cumulative engine-on time. This indicator is con-
trolled by the instrument cluster circuitry based
upon cluster programming and electronic messages
received by the cluster from the Powertrain Control
Module (PCM) over the Programmable Communica-
tions Interface (PCI) data bus. The odometer, trip
odometer and engine hours information is displayed
by the instrument cluster Vacuum Fluorescent Dis-
play (VFD). The VFD will display the odometer infor-
mation whenever any door is opened with the
ignition switch in the Off or Accessory positions, and
will display the last previously selected odometer or
trip odometer information when the ignition switch is
turned to the On or Start positions. The instrument
cluster circuitry controls the VFD and provides the
following features:
²Odometer/Trip Odometer Display Toggling-
Actuating the trip odometer reset switch button
momentarily with the VFD illuminated will toggle
the display between the odometer and trip odometer
information. Each time the VFD is illuminated with
the ignition switch in the On or Start positions, the
display will automatically return to the last mode
previously selected (odometer or trip odometer).
²Engine Hours Display Toggling- When the
trip odometer reset switch button is pressed and held
for longer than about six seconds with the ignition
switch in the On position and the engine speed mes-
sage from the PCM is zero, the trip odometer infor-
mation will be momentarily displayed, then the
engine hours information will be displayed. The VFD
must be displaying the odometer information when
Fig. 23 Odometer Display
8J - 32 INSTRUMENT CLUSTERDR

Page 556 of 2627

LAMPS
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - EXTERIOR............... 1LAMPS/LIGHTING - INTERIOR............... 26
LAMPS/LIGHTING - EXTERIOR
TABLE OF CONTENTS
page page
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION..........................2
OPERATION............................2
DIAGNOSIS AND TESTING - LAMPS/
LIGHTING - EXTERIOR..................3
STANDARD PROCEDURE
SAFETY PRECAUTIONS.................7
SPECIFICATIONS
EXTERIOR LAMPS.....................7
BACKUP LAMP
REMOVAL
REMOVAL - WITH CARGO BOX...........7
REMOVAL - WITHOUT CARGO BOX........7
INSTALLATION
INSTALLATION - WITH CARGO BOX........7
INSTALLATION - WITHOUT CARGO BOX....8
BACKUP LAMP SWITCH
DESCRIPTION..........................8
OPERATION............................8
DIAGNOSIS AND TESTING - BACKUP LAMP
SWITCH.............................8
BRAKE LAMP
REMOVAL
REMOVAL - WITH CARGO BOX...........9
REMOVAL - WITHOUT CARGO BOX........9
INSTALLATION
INSTALLATION - WITH CARGO BOX........9
INSTALLATION - WITHOUT CARGO BOX....9
BRAKE LAMP SWITCH
DESCRIPTION..........................9
OPERATION............................9
DIAGNOSIS AND TESTING - BRAKE LAMP
SWITCH............................10
REMOVAL.............................10
INSTALLATION.........................11
CENTER HIGH MOUNTED STOP LAMP
REMOVAL.............................11INSTALLATION.........................11
CENTER HIGH MOUNTED STOP LAMP UNIT
REMOVAL.............................11
INSTALLATION.........................11
CAB CLEARANCE LAMP
REMOVAL.............................11
INSTALLATION.........................12
FOG LAMP
REMOVAL.............................12
INSTALLATION.........................12
FOG LAMP RELAY
DESCRIPTION.........................12
OPERATION...........................13
REMOVAL.............................13
INSTALLATION.........................13
HAZARD SWITCH
DESCRIPTION.........................14
OPERATION...........................14
HEADLAMP
REMOVAL.............................14
INSTALLATION.........................14
HEADLAMP SWITCH
DESCRIPTION.........................14
OPERATION...........................14
REMOVAL.............................14
INSTALLATION.........................15
HEADLAMP UNIT
REMOVAL.............................15
INSTALLATION.........................15
ADJUSTMENTS........................16
LICENSE PLATE LAMP
REMOVAL.............................17
INSTALLATION.........................17
LICENSE PLATE LAMP UNIT
REMOVAL.............................17
INSTALLATION.........................17
DRLAMPS 8L - 1

Page 557 of 2627

MARKER LAMP UNIT
REMOVAL
REMOVAL - FENDER MARKER LAMP......17
REMOVAL - TAILGATE MARKER LAMP.....18
INSTALLATION
INSTALLATION - FENDER MARKER LAMP . . 18
INSTALLATION - TAILGATE MARKER LAMP . 18
MULTI-FUNCTION SWITCH
DESCRIPTION - TURN SIGNAL SYSTEM.....18
OPERATION - TURN SIGNAL SYSTEM.......18
DIAGNOSIS AND TESTING - MULTI-
FUNCTION SWITCH...................18
REMOVAL.............................19
INSTALLATION.........................19
PARK LAMP RELAY
DESCRIPTION.........................20
OPERATION...........................20
DIAGNOSIS AND TESTING - PARK LAMP
RELAY..............................20
REMOVAL.............................21
INSTALLATION.........................21
PARK/TURN SIGNAL LAMP
REMOVAL.............................21
INSTALLATION.........................21
TAIL LAMP
REMOVAL
REMOVAL - WITH CARGO BOX..........22REMOVAL - WITHOUT CARGO BOX.......22
INSTALLATION
INSTALLATION - WITH CARGO BOX.......22
INSTALLATION - WITHOUT CARGO BOX . . . 22
TAIL LAMP UNIT
REMOVAL
REMOVAL - WITH CARGO BOX..........22
REMOVAL - WITHOUT CARGO BOX.......23
INSTALLATION
INSTALLATION - WITH CARGO BOX.......23
INSTALLATION - WITHOUT CARGO BOX . . . 23
TRAILER TOW WIRING
DESCRIPTION.........................24
TURN LAMP
REMOVAL
REMOVAL - WITH CARGO BOX..........24
REMOVAL - WITHOUT CARGO BOX.......24
INSTALLATION
INSTALLATION - WITH CARGO BOX.......24
INSTALLATION - WITHOUT CARGO BOX . . . 24
UNDERHOOD LAMP
REMOVAL.............................25
INSTALLATION.........................25
UNDERHOOD LAMP UNIT
REMOVAL.............................25
INSTALLATION.........................25
LAMPS/LIGHTING - EXTERIOR
DESCRIPTION
The exterior lighting system for this model include
the following components:
²Backup Lamps
²Brake Lamps
²Daytime Running Lamps
²Front Fog Lamps
²Hazard Warning Lamps
²Headlamps
²Park Lamps
²Turn Signal Lamps
Other components of the exterior lighting system
for this model include:
²Backup Lamp Switch
²Brake Lamp Switch
²Front Control Module
²Front Fog Lamp Relay
²Hazard Switch
²Multi-Function Switch
²Park Lamp Relay
²Trailer Tow Connectors
Some of the interior and exterior lighting functions
are governed by the front control module. The head-
lamp, dome, and door ajar switchs provide signals to
the instrument cluster. The instrument cluster sends
a J1850 message to the front control module to
enable the necessary components for illumination.Hard wired circuitry connects the exterior lighting
system components to the electrical system of the
vehicle. Refer to the appropriate wiring information.OPERATION
DAYTIME RUNNING LAMPS
Power is reduced using pulse-width modulation to
the high beams, where by the power is switched on
and off rapidly instead of remaining on continuously.
The duration and interval of the power pulses is pro-
grammed into the Front Control Module (FCM).
HEADLAMP SYSTEM
The instrument cluster monitors both the multi-
plexed headlamp and multifunction switches. The
instrument cluster transmits a J1850 bus message to
the front control module (FCM) to activate the head-
lamps. The headlamp system will default to head-
lamps ON position when ignition switch is ON and
when an open or short circuit failure occurs on the
headlamp switch input to the instrument cluster. The
system will return to normal operation when the
open or short is repaired. A fault will be reported by
the Instrument Cluster when a failure occurs on the
dimmer or headlamp switch input.
If the exterior lamps are ON, and the headlamp
switch is in any position other than OFF, with the
ignition switch OFF (LOCK) after 5 minutes, the
8L - 2 LAMPS/LIGHTING - EXTERIORDR

Page 569 of 2627

(1) Position the front fog lamp relay to the proper
receptacle in the Power Distribution Center (PDC).
(2) Align the front fog lamp relay terminals with
the terminal cavities in the PDC.
(3) Press firmly and evenly on the top of the front
fog lamp relay until the terminals are fully seated in
the PDC.
(4) Reconnect the battery negative cable.
HAZARD SWITCH
DESCRIPTION
The hazard switch is activated by a push button
located in the multifunction switch on the top of the
steering column between the steering wheel and
instrument cluster.
The hazard warning system allows the vehicle
operator to provide other vehicle operators in the
near proximity an optical indication that the vehicle
is disabled or an obstacle to traffic flow. The hazard
warning system has battery voltage at all times,
regardless of ignition position.
OPERATION
The instrument cluster monitors the multiplexed
multifunction switch operation. When the hazard
warning switch is activated, the instrument cluster
will send a J1850 bus message to the Front Control
Module (FCM), then activate the two turn signal
indicators and audible click in the instrument clus-
ter.
The FCM will then activate the necessary relays in
the Power Distribution Center (PDC) to begin flash-
ing both the front and rear turn signal indicator
lamps.
HEADLAMP
REMOVAL
(1) Disconnect and isolate the negitive battery
cable.
(2) Remove the headlamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - REMOVAL).
(3) Seperate the socket from the headlamp unit.
INSTALLATION
CAUTION: Do Not Touch the bulb glass with fingers
or other oily surfaces. Reduced bulb life will result.
(1) Install the socket into the headlamp unit.
(2) Install the headlamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - INSTALLATION).(3) Connect the negitive battery cable.
HEADLAMP SWITCH
DESCRIPTION
The multiplexed headlamp switch is located on the
instrument panel. The headlamp switch controls the
parking lamps, fog lamps and the headlamps. A sep-
arate switch in the module controls the interior
lamps and instrument cluster illumination. This
switch also contains a rheostat for controlling the
illumination level of the cluster lamps.
OPERATION
The multiplexed headlamp switch has an off, park-
ing lamp, fog lamp and a headlamp on position. High
beams are controlled by the multiplexed multifunc-
tion switch on the steering column. The fog lamps
are illuminated by pulling back on the headlamp
switch knob when in the parking lamp or headlamp
ON position.The headlamp switch cannot be
repaired. It must be replaced.
The Instrument Cluster monitors the headlamp
and multifunction switch operation. When the head-
lamp switch is rotated to the parking lamp or On
position the Instrument Cluster sends a J1850 mes-
sage to the Front Control Module, which is mated to
the power distribution center to become the Inte-
grated Control Module, to illuminate the appropriate
bulbs. When the multifunction switch is activated to
the optical horn or high beam position the Instru-
ment Cluster illuminates the high beam indicator
and sends a J1850 message to the Front Control
Module to illuminate the appropriate bulbs.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
8L - 14 LAMPS/LIGHTING - EXTERIORDR
FOG LAMP RELAY (Continued)

Page 570 of 2627

(2) Remove the left instrument panel bezel. (Refer
to 23 - BODY/INSTRUMENT PANEL/CLUSTER
BEZEL - REMOVAL).
(3) Disconnect the harness connector.
(4) Remove the screws that secure the headlamp
switch to the instrument panel bezel (Fig. 10).
(5) Remove the headlamp switch from the instru-
ment panel bezel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the headlamp switch to the left instru-
ment panel bezal and secure with screws.Tighten the
screws to 2.2 N´m (20 in. lbs.).(2) Reconnect the instrument panel wire harness
connector for the headlamp switch.
(3) Position the left instrument panel bezal on to
the instrument panel.
(4) Install the cluster bezel onto the instrument
panel (Fig. 10).
(5) Connect the battery negative cable.
HEADLAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the push pins attaching the seal to the
fender.
(3) Remove the bolts attaching the headlamp unit
to the fender (Fig. 11).
(4) Remove the bulb sockets from the headlamp
unit
(5) Separate headlamp unit from vehicle.
INSTALLATION
CAUTION: Do not touch the bulb glass with fingers
or other oily surfaces. Reduced bulb life will result.
(1) Install the bulb sockets for the front park/turn
signal and headlamp.
(2) Position headlamp unit in inner fender panel.
Fig. 10 Headlamp Switch Removal
1 - DASH BOARD
2 - HEADLAMP SWITCH
3 - INSTRUMENT PANEL BEZAL
Fig. 11 Headlamp - Typical
1 - SEAL
2 - PUSH PIN
3 - SCREW
4 - HEADLAMP UNIT
DRLAMPS/LIGHTING - EXTERIOR 8L - 15
HEADLAMP SWITCH (Continued)

Page 571 of 2627

(3) Install the bolts attaching headlamp unit to the
fender (Fig. 11).
(4) Align the seal and install the push pins.
(5) Connect the battery negative cable.
ADJUSTMENTS
Headlamps can be aligned using the screen method
provided in this section.
LAMP ALIGNMENT SCREEN PREPARATION
(1) Position vehicle on a level surface perpendicu-
lar to a flat wall 7.62 meters (25 ft) away from front
of headlamp lens (Fig. 12).
(2) If necessary, tape a line on the floor 7.62
meters (25 ft) away from and parallel to the wall.
(3) Up 1.27 meters (5 feet) from the floor, tape a
line on the wall at the centerline of the vehicle. Sight
along the centerline of the vehicle (from rear of vehi-
cle forward) to verify accuracy of the line placement.
(4) Rock vehicle side-to-side three times to allow
suspension to stabilize.
(5) Jounce front suspension three times by pushing
downward on front bumper and releasing.
(6) Measure the distance from the center of head-
lamp lens to the floor. Transfer measurement to thealignment screen (with tape). Use this line for
up/down adjustment reference.
(7) Measure distance from the centerline of the
vehicle to the center of each headlamp being aligned.
Transfer measurements to screen (with tape) to each
side of vehicle centerline. Use these lines for left/
right adjustment reference.
VEHICLE PREPARATION FOR HEADLAMP
ALIGNMENT
(1) Verify headlamp dimmer switch and high beam
indicator operation.
(2) Correct defective components that could hinder
proper headlamp alignment.
(3) Verify proper tire inflation.
(4) Clean headlamp lenses.
(5) Verify that luggage area is not heavily loaded.
(6) Fuel tank should be FULL. Add 2.94 kg (6.5
lbs.) of weight over the fuel tank for each estimated
gallon of missing fuel.
HEADLAMP ALIGNMENT
A properly aimed low beam headlamp will project
top edge of high intensity pattern on screen from 50
mm (2 in.) above to 50 mm (2 in.) below headlamp
Fig. 12 Headlamp Alignment Screen - Typical
1 - CENTER OF VEHICLE
2 - CENTER OF HEADLAMP3 - 7.62 METERS (25 FT.)
4 - FRONT OF HEADLAMP
8L - 16 LAMPS/LIGHTING - EXTERIORDR
HEADLAMP UNIT (Continued)

Page 572 of 2627

centerline. The side-to-side outboard edge of high
intensity pattern should be from 150 mm (6 in.) left
to 150 mm (6 in.) right of headlamp centerline (Fig.
12).The preferred headlamp alignment is 1(
down for the up/down adjustment and 0 for the
left/right adjustment.The high beam pattern
should be correct when the low beams are aligned
properly.
To adjust low beam headlamp, rotate vertical align-
ment screw to achieve the specified aim.
LICENSE PLATE LAMP
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Grasp license plate bulb socket and 1/4 turn
left to release from the license plate lamp unit.
(3) Pull bulb from license plate lamp socket.
INSTALLATION
(1) Install the bulb in the socket.
(2) Install the socket in to the license plate lamp
unit and 1/4 turn to lock.
(3) Connect the battery negative cable.
LICENSE PLATE LAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Disconnect the harness connector.
(3) Remove the retaining clip. (Fig. 13).
(4) Separate license plate lamp from vehicle.
INSTALLATION
(1) Position license plate lamp on the bumper.
(2) Install the clip.
(3) Reconnect the harness connector.
(4) Connect the battery negative cable.
MARKER LAMP UNIT
REMOVAL
REMOVAL - FENDER MARKER LAMP
(1) Grasp the lens assembly firmly and push it
rearward to remove the lens assembly from the
fender (Fig. 14).
(2) Turn the bulb socket counterclockwise a quar-
ter turn and remove the bulb socket from the lens
assembly.
Fig. 13 License Plate Lamp Panel
1 - REAR BUMPER
2 - WIRING CONNECTOR
3 - CLIP
4 - LICENSE PLATE LAMP UNIT
Fig. 14 Fender Extension And Marker Lamp
Assembly
1 - WIRING HARNESS AND BULB SOCKET
2 - MARKER LAMP LENS ASSEMBLY
DRLAMPS/LIGHTING - EXTERIOR 8L - 17
HEADLAMP UNIT (Continued)

Page 573 of 2627

REMOVAL - TAILGATE MARKER LAMP
(1) Remove the two screws that secure the lens
assembly to the tailgate (Fig. 15).
(2) Turn the bulb sockets counterclockwise a quar-
ter turn and remove the bulb sockets from the lens
assembly.
INSTALLATION
INSTALLATION - FENDER MARKER LAMP
(1) Install the bulb socket to the lens assembly.
Turn the bulb socket a quarter turn clockwise.
(2) Position the lens assembly against the fender.
Using firm pressure, push the lens assembly into the
fender.
INSTALLATION - TAILGATE MARKER LAMP
(1) Install the bulb sockets into the lens assembly.
Turn the bulb sockets a quarter turn clockwise.(2) Position the lens assembly to the tailgate.
Install and tighten the two screws securely.
MULTI-FUNCTION SWITCH
DESCRIPTION - TURN SIGNAL SYSTEM
The multi-function switch is a resistive MUX
switch that is monitored by the Instrument Cluster.
The turn signals are actuated with the lever on
Multi-Function Switch. The signals are automatically
turned off by a canceling cam (two lobes molded to
the back of the clock spring mechanism). The cam
comes in contact with the cancel actuator on the turn
signal (multi-function) switch assembly. Either cam
lobe, pushing on the cancel actuator, returns the
switch to the OFF position.
OPERATION - TURN SIGNAL SYSTEM
The Instrument Cluster monitors the multiplexed
multifunction switch. In a turning event the Instru-
ment Cluster senses a change in the turn signal
lever and illuminates the appropriate turn signal
indicator. At the same time, the Instrument Cluster
will send a J1850 message on the PCI bus to the
Front Control Module (FCM). The FCM will respond
by activating the appropriate relay in the Power Dis-
tribution Center.
A chime will sound after the turn is completed if
vehicle has traveled a distance of approximately 1.0
mile and a speed of 15 mph, with the turn signal ON.
DIAGNOSIS AND TESTING - MULTI-FUNCTION
SWITCH
To test the turn signal, headlamp beam select and
optical horn portion of the multi-function switch:
(1) Remove the multi-function switch, refer to
Electrical, Lamps/Lighting - Exterior, Multi-Function
Switch, Removal, and Installation.
(2) Using an ohmmeter check the resistance read-
ings between multi-function switch pins. Refer to
Wiring Diagrams for proper pin numbers and the
MULTI-FUNCTION SWITCH TESTS table.
MULTI-FUNCTION SWITCH TESTS
EXTERIOR LIGHTING FUNCTIONS
SWITCH POSITION CONNECTOR PINS RESISTANCE (OHMS)
Off 1 - 2 Open
Headlamp High Beams On 1 - 2 518 - 575
Hazard 3 - 2 115 - 128
Fig. 15 Tailgate Marker Lamp Housing
1 - RETAINING NUT (2)
2 - TAILGATE
3 - WIRING HARNESS AND BULB SOCKET
4 - SCREW (2)
5 - LENS ASSEMBLY
8L - 18 LAMPS/LIGHTING - EXTERIORDR
MARKER LAMP UNIT (Continued)

Page 575 of 2627

PARK LAMP RELAY
DESCRIPTION
The park lamp relay is located in the Power Dis-
tribution Center (PDC) of the vehicle. The park lamp
relay is a conventional International Standards
Organization (ISO) micro relay (Fig. 17). Relays con-
forming to the ISO specifications have common phys-
ical dimensions, current capacities, terminal
patterns, and terminal functions.
The park lamp relay cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The park lamp relay is an electromechanical
switch that uses a low current input from the Front
Control Module (FCM) to control a high current out-
put to the park lamps. The movable common feed
contact point is held against the fixed normally
closed contact point by spring pressure. When the
relay coil is energized, an electromagnetic field is
produced by the coil windings. This electromagnetic
field draws the movable relay contact point away
from the fixed normally closed contact point, and
holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.The park lamp relay terminals are connected to
the vehicle electrical system through a connector in
the Junction Block (JB). The inputs and outputs of
the headlamp low beam relay include:
²Common Feed Terminal- The common feed
terminal (30) is connected to the park lamps through
the park lamp relay output circuit and provides
ground to the park lamps when the relay is de-ener-
gized, and battery current to the park lamps when-
ever the relay is energized.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Front
Control Module (FCM) through a park lamp relay
control circuit. The FCM controls park lamp opera-
tion by controlling a ground path through this cir-
cuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current at all times from
a fuse in the PDC through a fused B(+) circuit.
²Normally Open Terminal- The normally open
terminal (87) receives battery current at all times
from a fuse in the Power Distribution Center (PDC)
through a fused B(+) circuit.
²Normally Closed Terminal- The normally
closed terminal (87A) is connected to ground at all
times.
The park lamp relay can be diagnosed using con-
ventional diagnostic tools and methods.
DIAGNOSIS AND TESTING - PARK LAMP
RELAY
The park lamp relay (Fig. 18) is located in the
Power Distribution Center (PDC). Refer to the appro-
priate wiring information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Remove the park lamp relay from the PDC.
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
Fig. 17 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
8L - 20 LAMPS/LIGHTING - EXTERIORDR

Page 576 of 2627

no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, reinstall the relay and use a DRBIIIt
scan tool to perform further testing. Refer to the
appropriate diagnostic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.(2) Remove the Power Distribution Center (PDC)
cover.
(3) Remove the park lamp relay by grasping it
firmly and pulling it straight out from the receptacle
in the PDC.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the park lamp relay to the proper
receptacle in the Power Distribution Center (PDC).
(2) Align the park lamp relay terminals with the
terminal cavities in the PDC.
(3) Press firmly and evenly on the top of the park
lamp relay until the terminals are fully seated in the
PDC.
(4) Install the PDC cover.
(5) Reconnect the battery negative cable.
PARK/TURN SIGNAL LAMP
REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the headlamp unit.(Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - REMOVAL).
(3) Remove the bulb socket from the headlamp
unit.
(4) Release the front park/turn signal bulb locking
tabs and remove the bulb from the socket (Fig. 19).
INSTALLATION
(1) Install the front park/turn signal bulb into the
bulb socket.
(2) Install the bulb socket into the headlamp unit.
(3) Install the headlamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - INSTALLATION).
Fig. 18 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
DRLAMPS/LIGHTING - EXTERIOR 8L - 21
PARK LAMP RELAY (Continued)

Page:   < prev 1-10 11-20 21-30 31-40 next >