engine DODGE RAM 1999 Service Repair Manual
Page 496 of 1691
Damaged, affecting
performance ............ A ............ Require replacement.
Missing ................. C ............ Require replacement.
Worn, affecting
performance ............ A ............ Require replacement.
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LUBRICANTS
See FLUIDS AND LUBRICANTS .
METAL-CLAD SEALS
See SEALS.
METALASTIC JOINTS
See RUBBER JOINTS (METALASTIC) .
MODULATOR PINS
MODULATOR PIN INSPECTION \
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Condition Code Procedure
Application incorrect ... B ............ Require replacement.
Missing ................. C ............ Require replacement.
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MODULATORS
MODULATOR INSPECTION \
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Condition Code Procedure
Bent, affecting
performance ............ A ............ Require replacement.
Contaminated (water, fuel,
etc.) .................. A ........ ( 1) Require replacement.
Housing cracked ......... A ............ Require replacement.
Inoperative ............. A ........ ( 2) Require replacement.
Leaking fluid
externally ............. A .. Require repair or replacement.
Leaking fluid
internally ............. A ............ Require replacement.
Leaking vacuum .......... A ............ Require replacement.
Nipple broken ........... A ............ Require replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
( 1) - Further inspection is required to determine the cause
of the contamination.
( 2) - Inoperative includes intermittent operation or out of OEM
specification.
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MOUNTS (ENGINE, TRANSAXLE AND TRANSMISSION)
MOUNT (ENGINE, TRANSAXLE AND TRANSMISSION) INSPECTION \
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Page 505 of 1691
incorrect .............. B ............ Require replacement.
Teeth broken ............ A ............ Require replacement.
Teeth damaged, affecting
performance ............ A ............ Require replacement.
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TORQUE CONVERTERS
TORQUE CONVERTER INSPECTION \
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Condition Code Procedure
Converter clutch lock-up
operation is faulty .... A ............ Require replacement.
Cover shell damaged,
affecting performance .. A ............ Require replacement.
Does not meet stall speed
specification .......... B ............ Require replacement.
End play exceeds
specifications ......... B ............ Require replacement.
Hub broken .............. A ............ Require replacement.
Hub cracked ............. A ............ Require replacement.
Internal component
failure ................ A ............ Require replacement.
Leaking ................. A .. Require repair or replacement.
Pilot broken ............ A ............ Require replacement.
Pilot worn, affecting
performance ............ A ............ Require replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
Weights missing ......... C ............ Require replacement.
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TRANSAXLE MOUNTS
See MOUNTS (ENGINE, TRANSAXLE AND TRANSMISSION) .
TRANSDUCERS (TRANSMISSION)
See SENSORS.
TRANSMISSION COOLERS
TRANSMISSION COOLER INSPECTION \
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Condition Code Procedure
Air flow obstruction .... A ................. Require repair.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A .. Require repair or replacement
of hardware.
Connection leaking ...... A .. Require repair or replacement.
Contaminated ............ A .. Require repair or replacement.
Corroded ................ 1 .. Suggest repair or replacement.
Fins damaged, affecting
Page 506 of 1691
performance ............ A .. Require repair or replacement.
Fins damaged, not
affecting performance .. .. ........ No service suggested or
required.
Internal restrictions ... B .. Require repair or replacement.
Leaking ................. A .. Require repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A .. Require repair or replacement.
Tubes damaged, affecting
performance ............ A .. Require repair or replacement.
Tubes damaged, not
affecting performance .. .. ........ No service suggested or
required.
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TRANSMISSION MOUNTS
See MOUNTS (ENGINE, TRANSAXLE AND TRANSMISSION) .
TRANSMISSION PANS
TRANSMISSION PAN INSPECTION \
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Condition Code Procedure
Bent, interfering with
filter or other internal
components ............. A .. Require repair or replacement.
Leaking ................. A .. Require repair or replacement.
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TRANSMISSION RANGE INDICATORS (PRNDL)
TRANSMISSION RANGE INDICATOR (PRNDL) INSPECTION \
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Condition Code Procedure
Binding ................. A .. Require repair or replacement.
Broken .................. A .. Require repair or replacement.
Components missing ...... C .. Require replacement of missing
components.
Loose, affecting
performance ............ A .. Require repair or replacement.
Out of adjustment ....... A ................. Require repair.
Worn, affecting
performance ............ A .. Require repair or replacement.
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TUBES
See HOSES, LINES AND TUBES .
UNIVERSAL JOINTS (CARDON OR CROSS TYPE)
UNIVERSAL JOINT (CARDON OR CROSS TYPE) INSPECTION \
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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Page 511 of 1691
ELE C TR IC AL C O M PO NEN T L O CATO R
1999 D odge P ic ku p R 1500
1999 ELECTRICAL COMPONENT LOCATION
Chrysler Motors Electrical Component Location
Dodge; Ram Pickup
SAFETY PRECAUTION
WARNING: When working on vehicles equipped with Supplemental Restraint
System (SRS), never apply electrical voltage to the system.
This could cause the SRS (air bag) to be deployed.
BUZZERS, RELAYS & TIMERS
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Component Component Location \
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A/C Compressor Clutch Relay On power distribution center.
Automatic Shut Down Relay On power distribution center.
Blower Motor Relay On power distribution center.
Central Timer Module Left side of dash, inboard of
steering column opening.
Combination Flasher Left side of dash, on
junction block.
Engine Starter Motor Relay On power distribution center.
Fog Lamp Relay On power distribution center.
Fuel Heater Relay (Diesel) On power distribution center.
Fuel Pump Relay On power distribution center.
Horn Relay On power distribution center.
Intake Air Heater Relay No. 1
(Diesel) On left inner fender, below
left battery.
Intake Air Heater Relay No. 2
(Diesel) On left inner fender, below
left battery.
Quad High Beam Relay On power distribution center.
Radio Choke Relay Behind center of dash, on
support.
Security Relay On power distribution center.
Trailer Tow Relay On power distribution center.
Transmission Control Relay On power distribution center.
Wiper Motor Relay On power distribution center.
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CIRCUIT PROTECTION DEVICES
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Component Component Location \
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Circuit Breakers In junction block.
Junction Block Left end of dash.
Power Distribution Center In engine compartment, on left
inner fender panel, near
battery.
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CONTROL UNITS
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Component Component Location \
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Air Bag Control Module Behind lower center of dash.
Controller Anti-Lock Brake (4WABS) Engine compartment, mounted on\
top of hydraulic control unit.
Controller Anti-Lock Brake (RWAL) In engine compartment, on left\
front inner fender.
Daytime Running Lamp (DRL) Module In engine compartment, on left\
inner fender panel.
Engine Control Module (Diesel) On left side of engine, behind\
fuel filter.
Fuel Pump Module Top of fuel tank.
Integrated Electronic Module Left side of dash, inboard of
steering column opening.
Powertrain Control Module (PCM) In engine compartment, on
right side of firewall.
Seat Belt Control Module Under front seat center
cushion.
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MOTORS
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Component Component Location \
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Blower Motor Behind right side of dash.
Fuel Injection Pump (Diesel) On left side of engine, on
rear of timing gear housing.
Fuel Transfer Pump (Diesel) On left side of engine, below
and rearward of fuel filter.
Page 516 of 1691
Leak Detection Pump Right front inner fender.
Windshield Washer Pump In bottom of windshield washer
reservoir.
Windshield Wiper Motor In engine compartment, on
center of firewall.
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SENDING UNITS & SENSORS
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Component Component Location \
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Accelerator Pedal Position
Sensor (Diesel) At left front of engine, below\
cable/lever/linkage cover.
Ambient Temperature Sensor Underside of hood panel, near
latch striker.
Battery Temperature Sensor Below battery tray.
Camshaft Position Sensor (3.9L) Inside distributor.
Camshaft Position Sensor (5.2L) Inside distributor.
Camshaft Position Sensor (5.9L) Inside distributor.
Camshaft Position Sensor (8.0L) In timing chain case/cover, on
left front side of engine.
Page 517 of 1691
Crankshaft Position Sensor
(3.9L) Right rear of engine block.
Page 518 of 1691
Crankshaft Position Sensor
(5.2L) Right rear of engine block.
Page 519 of 1691
Crankshaft Position Sensor
(5.9L) Right rear of engine block.
Crankshaft Position Sensor
(8.0L) On right lower side of
Page 520 of 1691
cylinder block, above oil
pan rail.
Engine Coolant Temperature
Sensor (Diesel) On front of cylinder head,
near thermostat housing.
Engine Coolant Temperature
Sensor (3.9L) In water jacket, at front of
intake manifold.