tow DODGE SPRINTER 2004 1.G Owner's Manual

Page 201 of 272

WHAT TO DO IN EMERGENCIES 201
6
If the Engine is DamagedFor towing distances up to 30 miles (about 50 km)
 Shift selector lever to "N" position.
 Do not exceed a towing speed of 30 mph (50 km / h).
For towing distances greater than 30 miles (about
50 km)
 Remove the propeller shafts leading to the drive
axles.
The vehicle can be towed without restriction.If the Transmission is Damaged Remove the propeller shafts leading to the drive
axles.
WARNING!
Do not tow the vehicle if the key cannot be turned
in the ignition lock.
If the key cannot be turned, the ignition lock re-
mains locked and the vehicle cannot be steered.
With the engine not running there is no power
assistance for the braking and steering systems.
In this case, it is important to keep in mind that a
considerably higher degree of effort is necessary
to brake and steer the vehicle.
The vehicle must not be towed with the front axle
raised and the key in position 2 in the ignition
lock as the drive wheels could then lock due to the
acceleration skid control (ASR) or the optional
Electronic Stability Program (ESP).
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Page 202 of 272

202 WHAT TO DO IN EMERGENCIESIf the Front Axle is DamagedRaise the front axle.
 Observe the same towing restrictions as for engine
damage.
If the Rear Axle is Damaged  Raise the rear axle.
NOTE: Comply with local legal regulations regarding
towing vehicles.
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Page 222 of 272

222 MAINTAINING YOUR VEHICLECorrosion protection, such as anticorrosion wax
should be applied to the engine compartment after
every engine cleaning. Before applying, all control
linkage bushings and joints should be lubricated. The
poly-V-belt and all pulleys should be protected from
any wax.Vehicle WashingDo not use hot water or wash your vehicle in direct
sunlight. Use only a mild car wash detergent.
Thoroughly spray the vehicle with a diffused jet of
water. Direct only a very weak spray towards the
ventilation intake. Use plenty of water and rinse the
sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a
chamois. Do not allow cleaning agents to dry on the
finish.
Due to the width of the vehicle, prior to running the
vehicle through an automatic car wash, fold back the
outside mirrors to prevent them from getting
damaged.
In the winter, thoroughly remove all traces of road salt
as soon as possible.When washing the underbody, do not forget to clean
the inner sides of the wheels.
Ornamental MoldingsFor regular cleaning and care of very dirty chrome-
plated parts, use a chrome cleaner.Headlamps, Taillamps, Turn Signal LensesUse a mild car wash detergent with plenty of water.
To prevent scratches, never apply strong force and use
only a soft, non-scratchy cloth when cleaning the
lenses. Do not attempt to wipe dirty lenses with a dry
cloth or sponge.
WARNING!
Dirty or iced-up steps and entrances create a risk
of slipping or falling.
Keep steps, entrances and footwear free from dirt
(e.g. mud, clay, snow and ice).
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Page 235 of 272

MAINTAININ G YOUR VEHICLE 235
7
Low Beam Headlamps
1. Unplug the cable connector from the bulb.
2. Unclip in the retaining springs. Press the retaining
springs towards the headlamps and down
(direction of arrow).3. Remove the bulb.
4. Insert the new bulb so that the retaining lugs are
fed into the recesses in the reflector section of the
bulb holder.
5. Clip in the retaining springs.
6. Press on the cable connector.
7. Secure the housing cap.Freightliner-all.book Pag e 235 Monday, December 1, 2003 2:54 PM

Page 237 of 272

MAINTAININ G YOUR VEHICLE 237
7
Side and Parking Lamps
1. Pull out the bulb holder with the bulb.
2. Replace the bulb.
3. Insert the bulb holder.
4. Secure the housing cap.High Beam Headlamp
1. Unplug the cable connector from the bulb.
2. Press the retaining spring towards the headlamps
and outwards (direction of arrow).
3. Remove the bulb.
4. Insert the new bulb so that the retaining lugs are fed into
the recesses in the reflector section of the bulb holder.5. Clip in the retaining springs.
6. Press on the cable connector.
7. Secure the housing cap.
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Page 252 of 272

252 MAINTENANCE SCHEDULES
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SCOPE OF WORK FOR MA INTENA NCE SERVICE
Oil ServiceOil change
Engine:
Oil change and filter replacement
Check fluid levels of the following system, refill as
necessary.
If fluid is lost, trace and eliminate cause – as a separate
order.
Power-assisted steering
Lubrication work:
Trailer tow hitch (original equipment)
Maintenance
ASSYST maintenance computer resetFunction check
Signalling system,
warning and indicator lamps
Headlamps, exterior lighting
Windscreen wipers,
windscreen washer system
Check for leaks and damage.
Check for abrasion points and ensure that
lines are correctly routed!
All assemblies:
Engine, transmission, transfer case, front axle, rear
axle, steering, power steering pump
All lines and hoses, sensor cables
Rubber boots on front axle drive shafts,
rubber boots on front axle suspension ball joints, shock
absorbersFreightliner-all.book Pag e 252 Monday, December 1, 2003 2:54 PM

Page 270 of 272

270 INDEXSeats
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Driver’s and Front Passenger’s Seat. . . . . . . . . . . . 54
Folding Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Head Restraint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Rear Seat Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Security System with Towing and Passenger
Compartment Protection . . . . . . . . . . . . . . . . . . . . . . . 19
Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Switching off the Alarm . . . . . . . . . . . . . . . . . . . . . . 20
Visual Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Selector Lever Position . . . . . . . . . . . . . . . . . . . . . . . . 141
Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Disposal of Service Products . . . . . . . . . . . . . . . . . 208
Skid Control, Acceleration . . . . . . . . . . . . . . . . . . . . . 155
Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170Spare Wheel Location . . . . . . . . . . . . . . . . . . . . . . . . . 189
Special Maintenance Requirements . . . . . . . . . . . . . 251
Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . . . 207
SRS Malfunction Indicator Lamp . . . . . . . . . . . . . . . . 40
Standard Fuse and Relay Equipment . . . . . . . . . . . . 226
Starter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Suggestions For Obtaining Service For
Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Sun Roof
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Mechanical Operation . . . . . . . . . . . . . . . . . . . . . . . 75
Sun Roof, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Switch Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Switch,Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TTachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
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Page 271 of 272

INDEX 271
10
Tie Down Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Tire Pressure Table . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Tires
Changing the Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Comfort Tire Pressures . . . . . . . . . . . . . . . . . . . . . 169
Hydroplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Spare Wheel Location. . . . . . . . . . . . . . . . . . . . . . . 189
Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Tire Pressures Table . . . . . . . . . . . . . . . . . . . . . . . . 167
Tires, Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Towing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Towing Protection and Passenger Compartment
Protection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Towing the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
If the Engine is Damaged . . . . . . . . . . . . . . . . . . . . 201
If the Front Axle is Damaged . . . . . . . . . . . . . . . . 202
If the Rear Axle is Damaged . . . . . . . . . . . . . . . . . 202
If the Transmission is Damaged . . . . . . . . . . . . . . 201
Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 179
Checking Weights of Vehicle and Trailer . . . . . . 179
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . 177
Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Trailer Hitches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Vehicle and Trailer Weights . . . . . . . . . . . . . . . . . 178
Transmission, Automatic . . . . . . . . . . . . . . . . . . . . . . 139
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90Freightliner-all.book Pag e 271 Monday, December 1, 2003 2:54 PM

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