engine DODGE SPRINTER 2004 1.G Owners Manual

1
CONTENTS
INTRODUCTION

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

How to Use this Manual . . . . . . . . . . . . . . . . . . . . . . 4

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . 4

Vehicle Identification Number, Sample
and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Vehicle Safety Certification Label, Sample
and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Vehicle / Engine Emission Label, Sample
and Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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4 INTRODUCTIONINTRODUCTIONThis manual has been prepared with the assistance of
service and engineering specialists to acquaint you
with the operation and maintenance of your new
vehicle. It is supplemented by a Warranty Information
Booklet and various customer oriented documents.
You are urged to read these publications carefully.
Following the instructions and recommendations in
this manual will help assure safe and enjoyable
operation of your vehicle.
NOTE: After you read the manual, it should be stored
in the vehicle for convenient reference and remain with
the vehicle when sold.
When it comes to service, remember that your dealer
knows your vehicle best, has the factory-trained
technicians and genuine Mopar
® parts, and is
interested in your satisfaction.
HOW TO USE THIS MA NUA LConsult the table of contents to determine which
section contains the information you desire.
The detailed index, at the rear of this manual, contains
a complete listing of all subjects.WA RNINGS A ND CA UTIONSThis manual contains WARNINGS against operating
procedures which could result in an accident or bodily
injury. It also contains CAUTIONS against procedures
which could result in damage to your vehicle. If you do
not read this entire manual you may miss important
information. Observe all Warnings and Cautions.
WARNING!
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemi-
cals known to the State of California to cause
cancer and birth defects or other reproduction
harm. In addition, certain fluids contained in ve-
hicles, and certain products of component wear,
contain chemicals known to the State of Califor-
nia to cause cancer and birth defects or other re-
productive harm.
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6 INTRODUCTIONSample Incomplete Vehicle Certification Label
(Label 1)
Sample Type Plate (Label 2)
VEHICLE / ENGINE EMISSION LA BEL, SA MPLE
A ND LOCA TIONLocation: on valve cover of the engine
Sample:Important Engine Information DaimlerChrysler AG, Stuttgart, Germany
Mercedes-Benz Engine, Model
Engine Family / Engine Code
Exhaust Emission Control SystemOM 612 LA CID 164
2 MBXH2.69DJB / Code I
TC, EMC, CAC, CAT, EGR
Date of engine manufacture
Advertised output (SAE gr.)
Fuel rate at adv. Output
Valve lash cold (ins.)
Basic injection timing
Idle speed2002
115 kW (154 HP) /3800 rpm
58 - 62 mm
3 / st roke
hydr. int. tappet exh.
14.5 ± 1 degrees BTDC
680 ± 50 rpm
This engine conforms to US EPA and Canada regulations applicable
to 2004 Model Year.
This engine has a primary intended service application as a light HD
diesel engine.
This engine is not certified for use in an urban bus as defined at 40
CFR 86.093.-2. Sales of this engine for use in an urban bus is a
violation of Federal Law under the Clean Air Act.
This engine is certified to be operated on diesel fuel.
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THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
2
CONTENTS
Ignition Lock / Starter Switch . . . . . . . . . . . . . . . . . . 9Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Central Locking (Optional) . . . . . . . . . . . . . . . . . . 11Unlocking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Locking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Central Locking Switch . . . . . . . . . . . . . . . . . . . . 13Locking Status Display . . . . . . . . . . . . . . . . . . . . 14Locking and Unlocking . . . . . . . . . . . . . . . . . . . . 15To Program the Automatic Lock Feature when
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . 15

Remote Keyless Entry (Optional) . . . . . . . . . . . . . 16Unlocking with Remote Keyless Entry . . . . . . . 17Locking with Remote Keyless Entry . . . . . . . . . 18

Replacing Batteries in Remote Keyless Entry . . . 18

Security System with Towing and Passenger
Compartment Protection (Optional) . . . . . . . . . . . 19
Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Visual Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Switching off the Alarm . . . . . . . . . . . . . . . . . . . 20

Towing Protection and Passenger Compartment
Protection Switch (Optional) . . . . . . . . . . . . . . . . . . 20Towing Protection . . . . . . . . . . . . . . . . . . . . . . . . 20Switching off the Towing Protection . . . . . . . . . 20Passenger Compartment Protection . . . . . . . . . 21Switching off the Passenger Compartment
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Alarm Pushbutton (Vehicles with Security
Systems only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Opening/Closing doors . . . . . . . . . . . . . . . . . . . . . 23Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . 29Passenger/Cargo Area Door . . . . . . . . . . . . . . . 33

Occupant Restraints . . . . . . . . . . . . . . . . . . . . . . . . . 35
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8 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Seat Belt Warning Lamp and Airbag
Malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Fastening and Removing . . . . . . . . . . . . . . . . . . 38Belt Height Adjustment . . . . . . . . . . . . . . . . . . . . 40

Airbag and Belt Tensioners . . . . . . . . . . . . . . . . . . 40SRS Malfunction Indicator Lamp . . . . . . . . . . . 40Driver’s Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Front Seat Passenger Airbag
(not in conjunction with folding seat in
partition wall) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Belt Tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Safety Precautions for the Airbag . . . . . . . . . . . 44

Pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Engine Break-In Specifications . . . . . . . . . . . . . . . . 46The first 1,000 miles (about 1,500 km) . . . . . . . . 46Engine Oil Consumption . . . . . . . . . . . . . . . . . . . 47

Safety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . . 48

Tie Down Rings (Optional) . . . . . . . . . . . . . . . . . . . 48
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THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 9
2
IGNITION LOCK / STA RTER SWITCH0 The steering wheel is locked when the key is
removed
To remove the key, place the selector lever in
position "P"; rotate the key in the ignition lock to
position 0; and remove the key.
1 The steering wheel is unlocked
2 Preheating and driving position
3Start positionTo engage the steering wheel lock:
After removing the key, turn the steering wheel until
the steering wheel lock engages.
To release the steering wheel lock:
Turn the steering wheel slightly while turning the key
to position 1.
NOTE: If the driver’s or passenger’s door is opened
with the key in position 0 or 1 in the ignition lock, a
warning buzzer sounds.
WARNING!
Do not remove the key from the ignition lock un-
less the vehicle is stationary. Always remove the
key from the ignition lock when leaving the ve-
hicle to prevent children or unauthorized per-
sons from starting the engine.
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10 THINGS TO KNOW BEFORE STARTING YOUR VEH ICLEImmobilizer The immobilizer is automatically activated when the
key is removed from the ignition lock. The engine
cann ot be started. As soon as the correct k ey is i nser ted
into the ignition lock, the immobilizer is deactivated.
For notes on the remote keyless entry, refer to "Remote
Keyless Entry".
NOTE: If the engine cannot be started and the displays
Á and î appear alternately in the multi-function
indicator when the key is in position 2 in the ignition
lock, a fault has developed or the key used has not been
activated.
Remove the key and repeat the starting procedure. If
the engine still cannot be started, consult an authorized
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THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 13
2
After the engine is started (about 1 second), all doors
with the exception of the driver-side door are locked
automatically.
Central Locking SwitchThe central locking switch is located
on the center section of the
dashboard.
The entire vehicle or just the
passenger door and the cargo doors
can be locked or unlocked from
inside the vehicle with the central locking switch.
After the engine is started (about 1 second), all doors
with the exception of the driver-side door are locked
(standard setting).
CAUTION!
In case of an accident, rescue from the outside may
be more difficult if the vehicle is locked.
To unlock the vehicle after the engine is started,
refer to
"Central Locking Switch
".
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THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 15
2
Locking and UnlockingTo lock entire vehicle:
Press top of central locking switch.
The left and the right indicator lamp in the switch
illuminate. If one of the two indicator lamps blinks, at
least one door is not closed properly.
To unlock entire vehicle:
Press top of central locking switch again.
To lock the front-seat passenger door and the rear-seat
passenger area/cargo area:
Press bottom of central locking switch.
The right indicator lamp in the switch illuminates. If
the indicator lamp blinks, at least one door is not closed
properly.
To unlock the front-seat passenger door and the rear-
seat passenger area/cargo area:
Press bottom of central locking switch again.
To Program the A utomatic Lock Feature when
Starting the EnginePlace the key in position 2 in the ignition lock and close
all doors.To switch off automatic locking of the front-seat passenger
door and the rear-seat passenger area/cargo area:Press the central locking switch at the bottom and hold
it there for about 5 seconds. The right indicator lamp
flashes twice. Automatic locking when the engine is
started is switched off.To switch on automatic locking of the front-seat passenger
door and the rear-seat passenger area/cargo area:Press the central locking switch at the bottom and hold
it there for about 5 seconds. The right indicator lamp
flashes four times. Automatic locking when the engine
is started is switched on (standard setting).
NOTE: A door which is closed after the engine has
been started will not be locked automatically.
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16 THINGS TO KNOW BEFORE STARTING YOUR VEH ICLEAuAutomatic Unlocking in Case of an Accident
The doors will unlock in the event of certain accidents,
provided that the power supply is still maintained.REMOTE KEYLESS ENTRY (OPTIONAL)This transmitter complies with FCC rules part 15 and
with RS-210 of Industry Canada. Operation is subject
to the following two conditions: (1) this device may not
cause harmful interference and (2) this device must
accept any interference that may be received, including
interference that may cause undesired operation.
NOTE: Any unauthorized modification to this device
could void the user’s authority to operate the
equipment.NOTE: Included with your vehicle are2 remote
keyless entry transmitters plus removable mechanical
key.
Keys which were not included with delivery must be
activated at an authorized Sprinter Dealer before they
can be used.
If a non-activated key is used, after the fourth attempt
to start, the starting process will be blocked for 1
minute.
The multi-function display will alternately show Á
and î, refer to "Immobilizer".
Malfunctions could occur if the remote keyless entry
transmitter is exposed to moisture. As a precaution,
both remote keyless entry transmitters should always
be carried.
The remote keyless entry transmitter transmits in all
directions. It does not have to be pointed at the vehicle.
Do not expose the remote keyless entry transmitter to
high levels of electromagnetic radiation in order to
avoid the risk of malfunctions.
The remote keyless entry transmitter has an average
range of about 32 ft (about 10 m). Always verify the
CAUTION!
In case of an accident, rescue from the outside may
be more difficult if the vehicle is locked.
To unlock the vehicle after the engine is started,
refer to ‘‘Central Locking Switch’’.
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