tow DODGE SPRINTER 2004 1.G Owners Manual

Page 7 of 272

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE
2
CONTENTS
Ignition Lock / Starter Switch . . . . . . . . . . . . . . . . . . 9Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Central Locking (Optional) . . . . . . . . . . . . . . . . . . 11Unlocking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Locking: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Central Locking Switch . . . . . . . . . . . . . . . . . . . . 13Locking Status Display . . . . . . . . . . . . . . . . . . . . 14Locking and Unlocking . . . . . . . . . . . . . . . . . . . . 15To Program the Automatic Lock Feature when
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . 15

Remote Keyless Entry (Optional) . . . . . . . . . . . . . 16Unlocking with Remote Keyless Entry . . . . . . . 17Locking with Remote Keyless Entry . . . . . . . . . 18

Replacing Batteries in Remote Keyless Entry . . . 18

Security System with Towing and Passenger
Compartment Protection (Optional) . . . . . . . . . . . 19
Audible Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Visual Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Switching off the Alarm . . . . . . . . . . . . . . . . . . . 20

Towing Protection and Passenger Compartment
Protection Switch (Optional) . . . . . . . . . . . . . . . . . . 20Towing Protection . . . . . . . . . . . . . . . . . . . . . . . . 20Switching off the Towing Protection . . . . . . . . . 20Passenger Compartment Protection . . . . . . . . . 21Switching off the Passenger Compartment
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Alarm Pushbutton (Vehicles with Security
Systems only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Opening/Closing doors . . . . . . . . . . . . . . . . . . . . . 23Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . 29Passenger/Cargo Area Door . . . . . . . . . . . . . . . 33

Occupant Restraints . . . . . . . . . . . . . . . . . . . . . . . . . 35
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Page 19 of 272

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 19
2
Replacing Batteries
Rated voltage: 6 V
DC (2x 3V)
Rated current:10 mA1. Release the
mechanical key
by pressing the
release button.
2. Remove the
battery cover.
3. Remove the battery and install
new one (note correct polarity;
positive terminal up).
4. Press on the battery cover until it
snaps into place.
SECURITY SYSTEM WITH TOWING AND
PASSENGER COMPARTMENT PROTECTION
(OPTIONA L)The security system is ready for operation, if the
vehicle is locked with the remote keyless entry
transmitter.
If a door is open, the security system is not switched on
during the locking process.
Security system activation is indicated by the turn
signal lamps flashing three times in succession.
For a function check, when the security system is
switched on, the indicator lamps in the towing
protection/passenger compartment protection switch
flash.
The security system will switch off if the vehicle is
unlocked using the remote keyless entry transmitter.
The turn signal lamps flash once.
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Page 20 of 272

20 THINGS TO KNOW BEFORE STARTING YOUR VEH ICLEThe alarm is triggered if the security system has been
activated and
 A door is opened,
 a door is unlocked from inside,
 the engine cover is opened,
 the key is used to unlock the vehicle at any door,
 the key is turned to position 2 in the ignition lock.Audible AlarmThe horn sounds for about 25 seconds.Visual A larmThe turn signal lamps flash for about 4 minutes.Switching off the A larmThe alarm will switch off immediately if the vehicle is
unlocked using the remote keyless entry transmitter.
NOTE: Do not manually unlock the doors as this will
trigger the alarm.
TOWING PROTECTION AND PASSENGER
COMPARTMENT PROTECTION SWITCH
(OPTIONA L)See Section 4, Understanding Your Instrument Panel,
for switch locations.
Switch off the towing protection
Indicator lamp
As a function check, (1) the indicator
lamp (2) flashes when the security
system is switched on.
Switch off the passenger compartment protection.Towing ProtectionThe towing protection is ready for operation after
30 seconds as the security system has been activated.
The alarm is triggered if the vehicle is lifted while the
security system is activated.Switching off the Towing ProtectionIf the vehicle is to be transported or loaded, the towing
protection must be switched off in order to avoid a
false alarm.
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THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 21
2
1. Place the key in position 0 or 1 in the ignition lock.
2. Press the switch up (1) to switch off the towing
protection.
The indicator lamp (2) is briefly illuminated.
If passenger compartment protection will be switched
off as well, wait until the indicator lamp (2) goes out,
and
3. Press switch (3) downward.
The indicator lamp (2) flashes about 10 times.
To activate the setting (towing protection/passenger
compartment protection switched off):
4. Keep the key in locking position in the driver’s
door lock for more than 2 seconds or
5. lock the vehicle using the remote keyless entry
transmitter.
The towing protection will remain switched off until
the vehicle is locked again with the remote keyless
entry transmitter.
NOTE: The alarm will switch off immediately if the
vehicle is centrally unlocked using the remote keyless
entry transmitter.
Passenger Compartment ProtectionThe passenger compartment protection is ready for
operation 30 seconds after the security system has been
activated. The alarm is triggered if movement inside
the vehicle is registered while the security system is
activated.
NOTE: Close the side windows and the glass tilting
roof.
Do not leave any objects (mascots, hangers) on the
interior mirror or on the roof grab handles, as these
could trigger a false alarm.Switching off the Passenger Compartment
ProtectionIf persons or animals remain in the locked vehicle,
switch off the passenger compartment protection to
prevent a false alarm.
1. Place the key in position 0 or 1 in the ignition lock.
2. Press the switch downward (3) to switch off the
passenger compartment protection. The indicator
lamp (2) flashes about 10 times.
If towing protection is to be switched off as well, wait
until the indicator lamp (2) goes out, and
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Page 22 of 272

22 THINGS TO KNOW BEFORE STARTING YOUR VEH ICLE3. Press switch up (1).
The indicator lamp (2) is briefly illuminated.
To activate the setting (passenger compartment/
towing protection switched off):
4. Lock the vehicle using the remote keyless entry
transmitter.
The passenger compartment protection will remain
switched off until the vehicle is locked again with the
remote keyless entry transmitter.
NOTE: The alarm will switch off immediately if the
vehicle is centrally unlocked using the remote keyless
entry transmitter.
A larm Pushbutton (Vehicles with Security Systems
only)See Section 4, Understanding Your Instrument Panel,
for switch locations.
Trigger the alarm manually/lock the
vehicle.
The audible and visual alarm can be
triggered manually by using the
alarm pushbutton.
Audible Alarm
The horn sounds until the alarm is switched off.
Visual Alarm
The turn signal lamps flash until the alarm is switched
off.
Trigger the alarm manually and lock the vehicle.
Press the alarm pushbutton upward once.
The indicator lamp flashes in the towing/passenger
compartment protection switch.
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Page 102 of 272

102 UNDERSTANDING YOUR INSTRUMENT PANELLegend for Switch Locations
1. Fog lamp switch (Optional), refer to "Fog Lamp
Switch".
2. Headlamp range control, refer to "Headlamp
Range Control".
3. Auxiliary heat exchanger switch (Optional).
4. Heated rear window (Optional).
5. Left-hand seat heater switch (Optional).
6. Central locking switch with load compartment lock
(Optional).
7. Alarm pushbutton.
8. Deactivate Acceleration skid control (ASR) switch.9. Switch for auxiliary heater – water heater only
(Optional)
10. Right-hand seat heater switch (Optional),
11. Sun roof operation switch (Optional).
12. Interior cargo area lighting (Optional),
refer to "Interior Cargo Area Lighting".
13. Towing/passenger compartment protection switch
(Optional).
14. Airflow switch for the air conditioner for rear
passenger compartment (Optional).
15. Temperature control (Optional).
16. Electric blower switch (Optional).
17. Windshield heater switch (Optional).
18. Constant RPM switch (Optional).Freightliner-all.book Pag e 102 Monday, December 1, 2003 2:54 PM

Page 134 of 272

134 STARTING AND OPERATING
Deactivating the Acceleration Skid Control
(ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Brake Assist System (BAS) (Cargo/passenger
vans type 2500 C/HC/SHC only) . . . . . . . . . . 160Indicator Lamp Electronic Stability
Program (ESP) (Cargo/passenger vans
type 2500 C/HC/SHC only) . . . . . . . . . . . . . . 161Electronic Stability Program (ESP) (Cargo/
passenger vans type 2500 C/HC/SHC only) . . 162

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 163Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Hydroplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Tire Pressures of Loaded Vehicle in PSI (kPa) . 167Tire Pressures of Loaded Vehicle in PSI (kPa) . 168Comfort Tire Pressures in PSI (kPa) . . . . . . . . 169Comfort Tire Pressures in PSI (kPa) . . . . . . . . 169

Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170Fuel Filter with Water Separator . . . . . . . . . . . 170Diesel Fuels for Use at Very Low
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Programmed Top Speed (Optional) . . . . . . . . . . 173

Bleeding Diesel Fuel System . . . . . . . . . . . . . . . . . 174

Draining Fuel Filter with Water Separator . . . . . 175Bleeding the Diesel Fuel System . . . . . . . . . . . 176

Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . 177

Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177Trailer Hitches (Optional) . . . . . . . . . . . . . . . . . 177Electrical Connections (Optional) . . . . . . . . . . 177Vehicle and Trailer Weights and Ratings . . . . 178Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . 178Checking Weights of Vehicle and Trailer . . . . 179Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . 179Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 180Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 182

Emissions Control System (Catalytic Converter) . 183

Fording (Wading Capability) . . . . . . . . . . . . . . . . 183

Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . 183A Special Note Concerning Vehicle
Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
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Page 141 of 272

STARTING AND OPERATING 141
5
Selector Lever PositionThe current selector lever position (1) is indicated in
the gear range indicator display. The automatic gear
shifting process can be adapted to specific operating
conditions using the selector lever.
v
Park Position
The park position is to be used when parking the
vehicle. Engage only with the vehicle stopped.
The park position is not intended to serve as a
brake when the vehicle is parked. Rather, the
driver should always use the parking brake in
addition to placing the selector lever in park
position to secure the vehicle.
NOTE: With a malfunction in the vehicle’s electrical
system the selector lever could remain locked in
position "P". To unlock the selector lever manually,
refer to "Transmission Selector Lever, Manually
Unlocking".
t Reverse Gear
Shift to reverse gear only with the vehicle
stopped.
s Neutral
No power is transmitted from the engine to the
drive axle. When the brakes are released, the
vehicle can be moved freely (pushed or towed).
Do not engage "N" while driving as you may
otherwise lose control of the vehicle.
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Page 144 of 272

144 STARTING AND OPERATINGTRANSMISSION SELECTOR LEVER, MANUALLY
UNLOCKINGIn the case of power failure the transmission selector
lever can be manually unlocked (for vehicle towing).
To do so, insert a pin (1) (ball point pen), into the
covered opening below the position "D" of the shift
pattern. While pushing the pin down, move selector
lever from position "P".
After removal of the pin from the opening, the cover
will not close fully. Only after moving the selector lever
to positions "D+" and "D–" does the cover return to its
closed position.
LOADING THE VEHICLE
WARNING!
Do not overload the tires by exceeding the specified
vehicle capacity weight (as indicated by the label on
the base of the driver’s seat). Overloading the tires
can overheat them, possibly causing a blowout,
which could cause an accident and personal injury.
In addition, braking and stopping distances can be
significantly longer if the vehicle is overloaded.
WARNING!
Always close the sliding and rear doors when
driving.
Otherwise exhaust fumes could enter the vehicle
interior and poison you.
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Page 158 of 272

158 STARTING AND OPERATINGA cceleration Skid Control (A SR)ASR makes it possible to pull away and accelerate on a
slippery surface. A spinning wheel is braked and its
tractive power is transferred to the wheel with full
grip.
The acceleration skid control (ASR) improves driving
stability at all speeds only on vehicles of the chassis
and cargo/passenger vans type 3500 C/HC/SHC
(without ESP).
The engine’s torque is limited to improve driving
stability. When this is happening, the warning
lampv in the speedometer flashes.
If the road surface is not capable of providing traction,
bearing in mind the tires, load and grade, it may not be
possible to pull away even with ASR.
If wheels with tires of a different size than those offered
by an authorized Sprinter Dealer are used, the correct
operation of the ASR cannot be guaranteed.
WARNING!
ASR cannot prevent the natural laws of physics
from acting on the vehicle, nor can it increase the
traction afforded.
The ASR cannot prevent accidents, including
those resulting from excessive speed in turns,
following another vehicle too closely, or
hydroplaning. Only a safe, attentive, and skillful
driver can prevent accidents.
The capabilities of an ASR equipped vehicle must
never be exploited in a reckless or dangerous
manner which could jeopardize the user’s safety
or the safety of others.
If the ASR function is used for a prolonged period
of time, the rear axle brakes may fail due to
overheating.
If the vehicle is to be towed away with the front
wheels clear of the ground, or if the brakes are to
be tested on a brake dynamometer, do not pull the
key in position 2 in the ignition lock, because the
drive wheels could lock.
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