coolant DODGE SPRINTER 2005 1.G Owner's Manual

MAINTAINING YOUR VEHICLE 231
7
Appearance Care and Corrosion ProtectionIn operation, your vehicle is subjected to varying
external influences which, if gone unchecked, can
attack the paintwork as well as the underbody and
cause lasting damage.
Such damage is caused not only by extreme and
varying climatic conditions, but also by air pollution,
road salt, tar, gravel and stone chipping. Grease and
oil, fuel, coolant, brake flui d, bird droppings, insects, tree resins etc. should be removed immediately to
avoid paint damage. Frequent washing reduces and/
or eliminates the aggressiveness and potency of the
above adverse influences.
More frequent washings are necessary to deal with
unfavorable conditions; for example operation near the
ocean, in industrial areas (smoke, exhaust emissions),
or during the winter months.
You should check your vehicle from time to time for
stone chipping or other damage. Any damage should
be repaired as soon as possible to prevent the start of
corrosion.
In doing so, do not neglect the underside of the vehicle.
A prerequisite for a thorough check is a washing of the
underbody followed by a thorough inspection.
Damaged areas need to be undercoated again.
Your vehicle has been treated at the factory with a wax-
base rustproofing in the body cavities which will last
for the lifetime of the vehicle. Post-production
treatment is neither necessary nor recommended by
DaimlerChrysler Corporation.
WARNING!
Many cleaning products can be hazardous. Some
are poisonous, others are flammable. Always
keep cleaning products sealed and out of the
reach of children. Always follow the instructions
on the particular container. Always open your ve-
hicle’s doors or windows when cleaning the in-
side.
Never use fluids or solvents that are not designed
for cleaning your vehicle. Do not use fuel as a
cleaning agent. Fuel is flammable and constitutes
a health hazard.

258 MAINTAINING YOUR VEHICLERecommended Fluids and LubricantsThe manufacturer recommends for your vehicle model
the use of DaimlerChrysler approved fluids and
lubricants, e.g. engine oil, gear oil, automatic
transmission fluid, brake fluid, power steering fluid,
coolant and anti-corrosion/anti-freeze fluid only.
WARNING!
Failure to use fluids and lubricants which meet
the standards and specifications described in this
booklet or failure to adhere to the specified re-
placement intervals may result in damage to safe-
ty-related systems of your vehicle, such as the
brake system, which could cause an accident and/
or serious injury to you and others.
Use only fluids and lubricants meeting the
standards and specifications and adhere to
specified replacement intervals.
CAUTION!
Failure to use fluids and lubricants which meet
the standards and specifications described in this
booklet or failure to adhere to the specified
replacement intervals may result in a significantly
shortened service life and/or damage to
components of your vehicle, the repair of which
will not be covered by Warranty.
Use only fluids and lubricants meeting the
standards and specifications and adhere to
specified replacement intervals.

262 MAINTAINING YOUR VEHICLE
COMPONENT SERVICE INTERVAL PRODUCT NAME/PRODUCT NUMBER MB
SHEET
Engine Coolant,
Anticorrosion/
Antifreeze Fluid 15 years or
160,000 mi
(256,000 km) EURO Peak Coolant/Anti-freeze, OLD WORLD INDUSTRIES
Zerex G05, The Valvoline Company
Zerex G48, The Valvoline Company
Glysantin G05, BASF AG
MOPAR® Part No. 05066386AA, or equivalent 325.0
Power Steering
Power Steering, no fluid service required
Power Steering fluid — Mobil ATF-D, Exxon Mobil Corporation, or equivalent 236.3
Rear Axle
Gear Oil 120,000 mi (192,000 km) Shell Spirax MB 90
Caltex Hypoid LD
MOPAR® Part No. 4874469, or equivalent 235.0
235.6

MAINTENANCE SCHEDULES
CONTENTS
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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264


Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264


Maintenance - Without ASSYST Maintenance
Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Maintenance Intervals . . . . . . . . . . . . . . . . . . . . 265


Maintenance - With ASSYST Maintenance
Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266


Regular Check-Ups. . . . . . . . . . . . . . . . . . . . . . . . . 266


Special Maintenance Requirements . . . . . . . . . . . 267
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
Dust Filter for Heating/Ventilation
Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267


Engine Oil Change and Filter Replacement . . . . 267
Once a Year . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 267


Scope of Work for Maintenance service . . . . . . . 268
Oil Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
Additional Maintenance Work . . . . . . . . . . . . . 270
Additional Maintenance Work After ... Years . . . 270

MAINTENANCE SCHEDULES 267
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SPECIAL MAINTENANCE REQUIREMENTSIf bodies built by manufacturers other than
DaimlerChrysler Corporation are fitted to the vehicle, the
maintenance requirements and lubrication intervals
specified by the body manufacturer must be adhered to,
in addition to all standard maintenance requirements.Brake FluidOnly use brake fluids approved by the manufacturer
(DOT 4 plus). Information about brake fluids is
available from your Sprinter Dealer.CoolantHave the corrosion inhibitor/antifreeze concentration
in the coolant checked before the onset of winter (once
a year in countries with h igh prevailing temperatures).
Have the coolant renewed every five years or 100,000
miles.Dust Filter for Heating/Ventilation ReplacementThe dust filter and the tailgate interior filter are
renewed during routine maintenance service.
However, if operating conditions are dusty, these
filters should be renewed more frequently.
ENGINE OIL CHANGE AND FILTER
REPLACEMENTIn a minimum, change the engine oil and oil filter once
a year - even if the vehicle mileage per year is extremly
low. For standard oil service schedules, please see the
chapter oil service and maintenance service.Once a YearSelect the viscosity of the engine oil (SAE classes)
according to the outside air temperature.
Only use engine oil approved by DaimlerChrysler
Corporation if following the ASSYST system
guidelines.
Information is available from your Sprinter Dealer.
If the fuel used has a sulphur content exceeding 0.05 %
by weight, the service interval s should be split in half.
If the sulphur content of the fuel used is between 0.3%
and 0.8% by weight, the service intervals should be
split in half (i.e. every 5,000 miles instead of every
10,000 miles).

270 MAINTENANCE SCHEDULES
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Additional Maintenance WorkAutomatic transmission once only at 80,000 miles/
128000km
Oil and filter change
During every second maintenance service
Air cleaner without maintenance indicator:
Air cleaner filter element renewal
Check poly-V-belt for wear and signs of damage
During every sixth maintenance service
Rear axle
Additional Maintenance Work After ... YearsEvery 2 years
Change brake fluid
Every 3 years
Air cleaner filter element renewal
(note installation date
)
Every 15 years or 100,000 miles
Coolant renewal
Note coolant composition

INDEX 279
10
Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Headlamps, Taillamps, Turn Signal Lenses . . . . 234
Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Care of vehicle
Paintwork, painted body components . . . . . . . . 233
Power washer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Tar stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Catalytic Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Central Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Central Locking Switch. . . . . . . . . . . . . . . . . . . . . . . . . 17 Locking and Unlocking . . . . . . . . . . . . . . . . . . . . . . 19
Locking Status Display . . . . . . . . . . . . . . . . . . . . . . 18
To Program the Automatic Lock Feature . . . . . . . 19
Chains, Snow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Changing a Bulb
Additional Brake Lamp . . . . . . . . . . . . . . . . . . . . . 252
Exit Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
Interior Lighting with Interior Sensor Protection 255 License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 252
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
Side-Marker Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 253
Side-Mounted Turn Signal . . . . . . . . . . . . . . . . . . 253
Taillamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
Changing the Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . 228
Checking Coolant Level . . . . . . . . . . . . . . . . . . . . . . . 224
Checking Weights of Vehicle and Trailer. . . . . . . . . 188
Cigar Lighter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Cleaning Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Hard Plastic Trim Items . . . . . . . . . . . . . . . . . . . . . 237
Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . . . 236
Light Alloy Wheels . . . . . . . . . . . . . . . . . . . . . . . . . 236
Plastic and Rubber Parts . . . . . . . . . . . . . . . . . . . . 238
Seat Belts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Steering Wheel and Gear Selector Lever . . . . . . . 236
Upholstery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
Climate Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

280 INDEXClock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Comfort Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . 178
Compartments in Front Doors. . . . . . . . . . . . . . . . . . . 86
Constant RPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Consumer Assistance Be Reasonable with Request . . . . . . . . . . . . . . . . . 272
If You Need Assistance . . . . . . . . . . . . . . . . . . . . . 272
Prepare a List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
Prepare for the Appointment . . . . . . . . . . . . . . . . 272
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . . . . 106
Coolant Temperature Gauge . . . . . . . . . . . . . . . . . . . 101
Coolant, Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Cooling System, Engine . . . . . . . . . . . . . . . . . . . . . . . 223
Corrosion Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85DDe-Fogging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Dehumidification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
De-Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Diesel Fuels for Use at Very Low Temperatures . . 180
Displaying Engine Oil Level . . . . . . . . . . . . . . . . . . . 113
Doors Front Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Rear Cargo Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Sliding Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Draining Fuel Filter with Water Separator . . . . . . . 184
Driver’s Airbag. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Driving Safety Systems . . . . . . . . . . . . . . . . . . . . . . . . 160
EElectric Sun Roof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Electrical Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 Fuse and Relay Optional Equipment . . . . . . . . . . 242
Fuse, Relay, and Diode Assignments - Optional
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243
Relay Assignment, Standard Equipment . . . . . . 242
Standard Fuse and Relay Equipment. . . . . . . . . . 239
Electrical Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Electronic Brake Force Distribution . . . . . . . . . . . . . 164
Electronic Brake Force Distribution Lamp . . . . . . . . 157
Electronic Stability Program . . . . . . . . . . . . . . . . . . . 166
Emission Label, Vehicle/Engine . . . . . . . . . . . . . . . . . . 7
Emission Related Component . . . . . . . . . . . . . . . . . . 218
Emissions Control System . . . . . . . . . . . . . . . . . . . . . 192
Engine Break-in Recommendations . . . . . . . . . . . . . . 52

INDEX 281
10
Engine Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Engine Control Unit Indicator Lamp . . . . . . . . . . . . 107
Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 223
Engine Oil Consumption . . . . . . . . . . . . . . . . . . . . . . . 53
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221Indicator in Instrument Cluster . . . . . . . . . . . . . . 115
Engine Oil Level - Display in Instrument Cluster . 112
Engine Oil Level Indicator Lamp . . . . . . . . . . . . . . . 105
Engine Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Engine oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Engine Speed, Maximum . . . . . . . . . . . . . . . . . . . . . . 142
Engine, Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Exhaust Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Exhaust Gas, Inhalation of . . . . . . . . . . . . . . . . . . 54, 192FFax Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Fog Lamp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Folding Seat at Partition . . . . . . . . . . . . . . . . . . . . . . . . 63
Fording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Front Seat Passenger Airbag . . . . . . . . . . . . . . . . . . . . 48 Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Fuel Filter with Water Separator . . . . . . . . . . . . . . . . 180
Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . 185
Diesel Fuels for Use at Ve ry Low Temperatures 180
Draining Fuel Filter with Water Separator . . . . . 184
Fuel Filter with Water Separator . . . . . . . . . . . . . 180
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . 182
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Fuse and Relay Optional Equipment . . . . . . . . . . . . 242
Fuse, Relay, and Diode Assignments - Optional
Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
Fuses, Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
GGear Selector Lever Position . . . . . . . . . . . . . . . . . . . 147
Glove Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Lockable Glove Compartment . . . . . . . . . . . . . . . . 86HHazard Warning Flasher Switch . . . . . . . . . . . . . . . . 196
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

282 INDEXHeadlamp Range Control. . . . . . . . . . . . . . . . . . . . . . . 68
Headlamps, taillamps, turn signal lenses . . . . . . . . 234
Heated Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . 121
Heater, Seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116, 118
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Hydroplaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175IIgnitionLock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Starter Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Immobilizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Indicator Lamp Symbols . . . . . . . . . . . . . . . . . . . . . . 108
Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . . . . 54
Installing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Instrument and Display Lighting . . . . . . . . . . . . . . . . 97
Instrument Cluster Battery Charge Indicator Lamp . . . . . . . . . . . . . . 104
Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Coolant Level Indicator Lamp . . . . . . . . . . . . . . . 106
Coolant Temperature Gauge. . . . . . . . . . . . . . . . . 101
Engine Control Unit Indicator Lamp . . . . . . . . . . 107 Engine Oil Level Indicator Lamp . . . . . . . . . . . . . 105
Tachometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Trip Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . 104
Instrument Cluster and Indicator Lamps. . . . . . . . . . 91
Instruments and Controls . . . . . . . . . . . . . . . . . . . . . . . 89
Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Cargo Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Driver and Rear-Seat Passenger/Cargo Area. . . . 69
Interior Sensor Protection . . . . . . . . . . . . . . . . . . . . 69
Reading Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Intervals, Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 265
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Intrument Cluster Fuel Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
JJack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209LLamps Acceleration Skid Control . . . . . . . . . . . . . . . . . . . 164