belt DODGE SPRINTER 2006 1.G Owner's Manual

STARTING AND OPERATING 175
5
AUXILIARY DRIVE (OPTIONAL)
Auxiliary drive (1)
Ribbed V-belt (not part of factory package) (2)
Tensioner pulley (3)
Support (4)
Unit (not part of factory package) (5)
NOTE: When retrofitting a unit pay attention to the
running direction of the engine.
WARNING!
ESP® cannot prevent the natural laws of physics
from acting on the vehicle, nor can it increase the
traction afforded.
The ESP
® cannot prevent accidents, including
those resulting from excessive speed in turns,
following another vehicle too closely, or
hydroplaning. Only a safe, attentive, and skillful
driver can prevent accidents.
The capabilities of an ESP
® equipped vehicle
must never be exploited in a reckless or dangerous
manner which could jeopardize the user’s safety
or the safety of others.
If the vehicle is to be towed away with the front
wheels clear of the ground, or if the brakes are to be
tested on a brake dynamometer, do not put the key
in position 2 in the ignition lock because the ESP
®
would engage the brakes to stabilize the vehicle.
If the ESP® function is used for a prolonged
period of time, the rear axle brakes may fail due to
overheating.

176 STARTING AND OPERATING
STEERING
When the engine is not running, there is no power
assistance for the steering. Greater force will be
required to steer the vehicle.
WHEELS AND TIRES
The tires on a new vehicle provide a balance of many
characteristics. They should be inspected regularly for
wear and correct cold tire inflation pressure. The
vehicle manufacturer strongly recommends to use tires
equivalent to the originals in size, quality and
performance when replacement is needed. Refer to the
Tire and Loading Information placard on the driver’s
door B-pillar for the size designation of your tire.
The service description and load identification will be
found on the original equipment tire. Failure to use
equivalent replacement tires may adversely affect the
safety, handling, and ride of your Sprinter vehicle.Contact an authorized Sprinter Dealer or an
authorized tire dealer with any questions you may
have on tire specifications or capability.
CAUTION!
Power take off must not exceed 10 kW. Exceeding
the power take off may cause damage to the
auxiliary drive and/or ribbed V-belt.
WARNING!
Only use tires which have been tested and ap-
proved for your Sprinter vehicle by the vehicle
manufacturer. Tires approved by the vehicle man-
ufacturer are developed to provide best possible
performance in conjunction with the driving safe-
ty systems on your Sprinter vehicle such as ABS or
ESP
®.
Using tires other than those approved by the
vehicle manufacturer may result in damage that is
not covered by Warranty.

STARTING AND OPERATING 193
5
Tire Sizes for Sprinter Vehicles
1. Vehicles with programmed top speed limit of 68
mph (109 km/h) only.
Design Standard
Depending on the design standards used, the tire size
molded into the sidewall may have no letter or a letter
(1) preceding the tire width or the tire load rating
designation.
Letter "LT" preceding the tire width designation:
Light Truck tire based on U.S. design standards.
Letter "C" preceding the tire load rating designation:
Commercial vehicle tire based on European design
standards.Tire Width
The tire width (2) indicates the nominal tire width in
mm.
Aspect Ratio
The aspect ratio (3) is the dimensional relationship
between tire section height and section width and is
expressed in percentage. The aspect ratio is arrived at
by dividing section height by section width.
Tire Code
The tire code (4) indicates the tire construction type.
The “R” stands for radial tire type. Letter “D” means
diagonal or bias ply construction; letter “B” means
belted-bias ply construction.
Rim Diameter
The rim diameter (5) is the diameter of the bead seat,
not the diameter of the rim edge. Rim diameter is
indicated in inches (in).
Tire Load Rating
The tire load rating (6) is a numerical code associated
with the maximum load a tire can support. Sprinter type
2500 C/HC/SHC 3500 C/HC/SHC
225/70 R 15 C 112/110 R
(115 N)195/70 R 15 C 104/102 R
LT 225/75 R 16 115/112 N LT 225/75 R 16 115/112 N
LT 225/75 R 16 115/112 L
1LT 225/75 R 16 115/112 L1

218 STARTING AND OPERATING
Tire and Loading Information placard
Seating capacity (1)
Load limit information (2)
NOTE: Data shown on placard are for illustration
purposes only. Load limit data and seating data are
specific to each vehicle and may vary from data shown
in the illustration.
Refer to placard on vehicle for actual data specific to
your vehicle.Seating Capacity
The seating capacity (2) gives you important
information on the number of occupants that can be in
the vehicle.
Observe front and rear seating capacity.
Never let more people ride in the vehicle than there are
designated seating positions and seat belts available.
Be sure everyone riding in the vehicle is correctly
restrained with a separate seat belt.
Load Limit Information
Locate the statement "The combined weight of
occupants and cargo should never exceed XXX
kilograms or XXX lbs." (1) on the Tire and Loading
Information placard. The combined weight of all
occupants, cargo/luggage and trailer tongue load (if
applicable) should never exceed the weight referenced
in that statement.
Steps for Determining Correct Load Limit
The following steps have been developed as required
of all manufacturers under Title 49, Code of U.S.
Federal Regulations, Part 575 pursuant to the "National
Traffic and Motor Vehicle Safety Act of 1966".

MAINTAINING YOUR VEHICLE
7
CONTENTS
Q Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 253
Q Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 255
Q Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
…Disposal of Service Products . . . . . . . . . . . . . . 256
Q Emission Related Component Warranty
Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
Q Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
…Windshield Washer System Fluid Reservoir . 257
…Air Filter Restriction Indicator (Optional) . . . 258
…Approved Engine Oils . . . . . . . . . . . . . . . . . . . . 258
…Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . 259
…Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
…Hydraulic Brake System, Clutch
Mechanism Fluid Level . . . . . . . . . . . . . . . . . . . 261
…Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261
…Engine Cooling System . . . . . . . . . . . . . . . . . . . 261
…Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . 262
…Checking Coolant Level . . . . . . . . . . . . . . . . . . 263
Q Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 265
Q Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
…Disconnecting the Battery . . . . . . . . . . . . . . . . . 266
…Reconnecting the Battery . . . . . . . . . . . . . . . . . . 266
…Charging the Battery . . . . . . . . . . . . . . . . . . . . . 267
Q Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . 268
…Appearance Care and Corrosion Protection . 269
…Power Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . 271
…Automatic Car Wash . . . . . . . . . . . . . . . . . . . . . 271
…Tar Stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
…Paintwork, Painted Body Components . . . . . . 272
…Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 272
…Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . 272
…Ornamental Moldings . . . . . . . . . . . . . . . . . . . . 273

252 MAINTAINING YOUR VEHICLE
…Headlamps, Taillamps, Identification Lamps,
Turn Signal Lenses . . . . . . . . . . . . . . . . . . . . . . . 273
…Reversing Aid Sensors . . . . . . . . . . . . . . . . . . . . 273
…Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . 274
…Wiper Blade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
…Light Alloy Wheels . . . . . . . . . . . . . . . . . . . . . . 275
…Instrument Cluster . . . . . . . . . . . . . . . . . . . . . . . 275
…Steering Wheel and Gear Selector Lever . . . . 275
…Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
…Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
…Headliner and Shelf Below Rear Window . . . 275
…Upholstery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
…Hard Plastic Trim Items . . . . . . . . . . . . . . . . . . 276
…Plastic and Rubber Parts . . . . . . . . . . . . . . . . . . 276
Q Electrical Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
…Standard Fuse and Relay Equipment . . . . . . . 277
…Relay Assignment, Standard Equipment . . . . 281
…Fuse and Relay Optional Equipment . . . . . . . 281
Q Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 284
…Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . 284
…Taillamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
…License Plate Lamps
(Cargo/Passenger Vans Only) . . . . . . . . . . . . . 291
…Additional Brake Lamp
(Cargo/Passenger Vans Only) . . . . . . . . . . . . . 291
…Side-Mounted Turn Signals . . . . . . . . . . . . . . . 292
…Side-Marker Lamps,
Standing Lamps (Optional) . . . . . . . . . . . . . . . . 292
…Identification Lamps
(Cargo/passenger vans only) . . . . . . . . . . . . . . 293
…Interior Lighting in Passenger
Compartment and Load Compartment . . . . . 293
…Interior Lighting with Reading Lamp . . . . . . . 294
…Interior Lighting with Interior Sensor
Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
…Exit Lamps (Optional) . . . . . . . . . . . . . . . . . . . . 295
Q Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
…Recommended Fluids and Lubricants . . . . . . 297

254 MAINTAINING YOUR VEHICLE
Legend For Engine Compartment
1. Washer system fluid reservoir.
2. Maintenance indicator for air cleaner element
(Optional).
3. Oil dipstick.
4. Oil filler neck.
5. Ribbed V-belt.
Auxiliary drive (Optional) refer to “Auxiliary
drive“.6. Fuel filter with water separator.
7. Hydraulic brake fluid reservoir.
8. Coolant reservoir.
9. Battery
The auxiliary battery is located underneath the
front passenger seat (optional equipment).
10. Fuse box
(These special fuses should only be replaced at by
an authorized Sprinter Dealer).

MAINTAINING YOUR VEHICLE 257
7
The following checks should be performed at regular
intervals (for example once a week or each time the
vehicle is refueled):
 Windshield washer system/headlamp cleaning
system (optional) – washer system fluid reservoir.
 Air strainer, in vehicles with an air strainer element
maintenance indicator (optional equipment).
 Engine oil level.
 Checking ribbed V-belt.
 Hydraulic brake system, clutch mechanism fluid
level.
 Coolant level.
 Tire and spare wheel condition and pressures of the
same. For more information, refer to "Wheels and
Tires".
 Spare wheel location.
 Vehicle lighting.Windshield Washer System Fluid Reservoir
1. Washer system fluid reservoir
When topping off, add windshield washer fluid ("S"
for summer or "W" for winter) to the water.
Capacity of fluid reservoir (1): about 7.4 US qt (7 liters).

260 MAINTAINING YOUR VEHICLE
Check the engine oil level at regular intervals with the
vehicle standing on a level surface.
 Check engine oil level about 5 minutes after
stopping the engine, which should have reached its
regular operating temperature. The normal
operating temperature should have been reached
and maintained for some time.
 Wipe the dipstick clean with a lint-free cloth before
checking.
The engine oil level must be between the
lower (MIN) and upper (MAX) marks on
the dipstick.
Add engine oil only up to the MAX mark.
Excess oil must be drained or siphoned off.Ribbed V-Belt
The ribbed V-belt drives the accessories, such as
generator, coolant pump and hydraulic steering pump.
The ribbed V-belt is automatically kept tensioned.
Check the state of the ribbed V-belt regularly, such as
at every engine oil level check.
The belt must not be damaged, worn, oiled or glazed.
There must be no cracks in the belt running surface.
Replace damaged belts.

272 MAINTAINING YOUR VEHICLE
Tar Stains
Quickly remove tar stains before they dry and become
more difficult to remove. A tar remover is
recommended.
Paintwork, Painted Body Components
Paint care should be applied when water drops on the
paint surface do not "bead up", normally every 3 to
5 months, depending on climate and washing
detergent used.
Paint cleaner should be applied if paint surface shows
signs of dirt embedding (i.e. loss of gloss).
Do not apply any of these products or wax if your
vehicle is parked in the sun or if the hood is still hot.
Use the appropriate paint stick for quick and
provisional repairs of minor paint damage (i.e., chips
from stones, vehicle doors etc.).
Engine Cleaning
Prior to cleaning the engine compartment, make sure
to protect electrical components and connectors from
the intrusion of water and cleaning agents.Corrosion protection, such as anticorrosion wax
should be applied to the engine compartment after
every engine cleaning. Before applying, all control
linkage bushings and joints should be lubricated. The
poly-V-belt and all pulleys should be protected from
any wax.
Vehicle Washing
Do not use hot water or wash your vehicle in direct
sunlight. Use only a mild car wash detergent.
Thoroughly spray the vehicle with a diffused jet of
water. Direct only a very weak spray towards the
ventilation intake. Use plenty of water and rinse the
sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a
chamois. Do not allow cleaning agents to dry on the
finish.
Due to the width of the vehicle, prior to running the
vehicle through an automatic car wash, fold back the
outside mirrors to prevent them from getting
damaged.
In the winter, thoroughly remove all traces of road salt
as soon as possible.