engine FIAT 500 2017 2.G Repair Manual

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NOTE:Sealant may leak out through the puncture in
the tire.
If the sealant (white fluid) does not flow within0–10
seconds through the Sealant Hose (6):
1. Push the Power Button (4) to turn Off the Tire Service Kit. Disconnect the Sealant Hose (6) from the valve
stem. Make sure the valve stem is free of debris.
Reconnect the Sealant Hose (6) to the valve stem.
Check that the Mode Select Knob (5) is in the Sealant
Mode position and not Air Mode. Push the Power
Button (4) to turn On the Tire Service Kit.
2. Connect the Power Plug (8) to a different 12 Volt power outlet in your vehicle or another vehicle, if
available. Make sure the engine is running before
turning ON the Tire Service Kit.
3. The Sealant Bottle (1) may be empty due to previous use. Call for assistance.
NOTE: If the Mode Select Knob (5) is on Air Mode and
the pump is operating, air will dispense from the Air
Pump Hose (7) only, not the Sealant Hose (6). If the sealant (white fluid) does flow through the
Sealant Hose (6):
1.
Continue to operate the pump until sealant is no longer
flowing through hose (typically takes 30 - 70 seconds).
As the sealant flows through the Sealant Hose (6), the
Pressure Gauge (3) can read as high as 70 psi (4.8 Bar).
The Pressure Gauge (3) will decrease quickly from
approximately 70 psi (4.8 Bar) to the actual tire pressure
when the Sealant Bottle (1) is empty.
2. The pump will start to inject air into the tire imme-
diately after the Sealant Bottle (1) is empty. Continue
to operate the pump and inflate the tire to the
pressure indicated on the tire pressure label on the
driver-side latch pillar (recommended pressure).
Check the tire pressure by looking at the Pressure
Gauge (3).
If the tire does not inflate to at least 26 psi (1.8 Bar)
pressure within 15 minutes:
• The tire is too badly damaged. Do not attempt to
drive the vehicle further. Call for assistance.
NOTE: If the tire becomes over-inflated, push the De-
flation Button to reduce the tire pressure to the recom-
mended inflation pressure before continuing.
6
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JACKING AND TIRE CHANGING — IF
EQUIPPED
WARNING!
•Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
• Being under a jacked-up vehicle is dangerous.
The vehicle could slip off the jack and fall on you.
You could be crushed. Never put any part of your
body under a vehicle that is on a jack. If you need
to get under a raised vehicle, take it to a service
center where it can be raised on a lift.
• Never start or run the engine while the vehicle is
on a jack.
• The jack is designed to be used as a tool for
changing tires only. The jack should not be used
to lift the vehicle for service purposes. The ve-
hicle should be jacked on a firm level surface
only. Avoid ice or slippery areas.
Jack Location
The jack and jack wrench tool are stowed in a bag under
the front driver ’s seat.
Jack And Jack-Handle Location
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Preparations For Jacking
1. Park the vehicle on a firm level surface, avoiding iceor slippery areas.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic, pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
2. Turn on the Hazard Warning flashers.
3. Set the parking brake.
4. Place the gear selector in PARK (automatic transmis- sion) or REVERSE (manual transmission).
5. Turn Off the ignition.
6. Block both the front and rear of the wheel diagonally opposite of the jacking position. For example, if
changing the right front tire, block the left rear wheel.
NOTE:Passengers should not remain in
the vehicle while the vehicle is being
jacked.
Jacking Instructions
WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:
• Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
• Turn on the Hazard Warning flashers.
• Block the wheel diagonally opposite the wheel to
be raised.
• Set the parking brake firmly and set an automatic
transmission in PARK; a manual transmission in
REVERSE.
• Never start or run the engine with the vehicle on
a jack.
• Do not let anyone sit in the vehicle when it is on
a jack.
• Do not get under the vehicle when it is on a jack.
If you need to get under a raised vehicle, take it to
a service center where it can be raised on a lift.
(Continued)
6
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4. If using another vehicle to jump-start the battery,park the vehicle within the jumper cables reach, set
the parking brake and make sure the ignition is OFF.
WARNING!
Do not allow vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
Jump-Starting Procedure
WARNING!
Failure to follow this jump-starting procedure
could result in personal injury or property damage
due to battery explosion.
CAUTION!
Failure to follow these procedures could result in
damage to the charging system of the booster ve-
hicle or the discharged vehicle. Connecting The Jumper Cables
1. Connect the positive
(+)end of the jumper cable to
the positive (+)post of the discharged vehicle.
2. Connect the opposite end of the positive (+)jumper
cable to the positive (+)post of the booster battery.
3. Connect the negative end (-)of the jumper cable to
the negative (-)post of the booster battery.
4. Connect the opposite end of the negative (-)jumper
cable to a good engine ground (exposed metal part of
the discharged vehicle’s engine) away from the bat-
tery and the fuel injection system.
WARNING!
Do not connect the jumper cable to the negative (-)
post of the discharged battery. The resulting electrical
spark could cause the battery to explode and could
result in personal injury. Only use the specific ground
point, do not use any other exposed metal parts.
5.Start the engine in the vehicle that has the booster
battery, let the engine idle a few minutes, and then
start the engine in the vehicle with the discharged
battery.
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6. Once the engine is started, remove the jumper cablesin the reverse sequence.
Disconnecting The Jumper Cables
1. Disconnect the negative (-)jumper cable from the
engine ground (-)of the vehicle with the discharged
battery.
2. Disconnect the negative end (-)of the jumper cable
from the negative (-)post of the booster battery.
3. Disconnect the opposite end of the positive (+)
jumper cable from the positive (+)post of the booster
battery.
4. Disconnect the positive (+)end of the jumper cable
from the positive (+)post of the discharged vehicle.
If frequent jump-starting is required to start your ve-
hicle, you should have the battery and charging system
inspected at your authorized dealer.
CAUTION!
Accessories plugged into the vehicle power outlets
draw power from the vehicle’s battery, even when
not in use (i.e., cellular devices, etc.). Eventually, if
(Continued)
CAUTION! (Continued)
plugged in long enough without engine operation,
the vehicle’s battery will discharge sufficiently to
degrade battery life and/or prevent the engine from
starting.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand or snow, it
can often be moved using a rocking motion. Turn the
steering wheel right and left to clear the area around the
front wheels. Then shift back and forth between DRIVE
and REVERSE (with automatic transmission) or 2nd
gear and REVERSE (with manual transmission), while
gently pressing the accelerator. Use the least amount of
accelerator pedal pressure that will maintain the rock-
ing motion, without spinning the wheels, or racing the
engine.
CAUTION!
Racing the engine or spinning the wheels may lead
to transmission overheating and failure. Allow the
engine to idle with the transmission in NEUTRAL
(Continued)
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CAUTION!(Continued)
for at least one minute after every five rocking-
motion cycles. This will minimize overheating and
reduce the risk of clutch or transmission failure
during prolonged efforts to free a stuck vehicle.
NOTE: Push the ESC Off switch, to place the Elec-
tronic Stability Control (ESC) system in Partial Off
mode, before rocking the vehicle. Refer to “Electronic
Brake Control” in “Starting And Operating” for further
information. Once the vehicle has been freed, push the
ESC Off switch again to restore ESC Onmode.
WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause damage,
or even failure, of the axle and tires. A tire could
explode and injure someone. Do not spin your
vehicle’s wheels faster than 30 mph (48 km/h) or for
longer than 30 seconds continuously without stop-
ping when you are stuck and do not let anyone near
a spinning wheel, no matter what the speed.
CAUTION!
•When “rocking” a stuck vehicle by shifting be-
tween DRIVE/2nd gear and REVERSE, do not
spin the wheels faster than 15 mph (24 km/h), or
drivetrain damage may result.
• Revving the engine or spinning the wheels too
fast may lead to transmission overheating and
failure. It can also damage the tires. Do not spin
the wheels above 30 mph (48 km/h) while in gear
(no transmission shifting occurring).
GEAR SELECTOR OVERRIDE
If a malfunction occurs and the gear selector cannot be
moved out of the PARK position, you can use the
following procedure to temporarily move the gear
selector:
1. Turn the engine OFF.
2. Firmly apply the parking brake.
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CAUTION!
Towing this vehicle in violation of the above re-
quirements can cause severe engine and/or trans-
mission damage. Damage from improper towing is
not covered under the New Vehicle Limited War-
ranty.
ENHANCED ACCIDENT RESPONSE SYSTEM
(EARS)
This vehicle is equipped with an Enhanced Accident
Response System.
EVENT DATA RECORDER (EDR)
This vehicle is equipped with an Event Data Recorder
(EDR). The main purpose of an EDR is to record, in
certain crash or near crash-like situations, such as an air
bag deployment or hitting a road obstacle, data that will
assist in understanding how a vehicle’s systems per-
formed.
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MAINTAINING YOUR VEHICLE
CONTENTS
ENGINE COMPARTMENT — 1.4L .........279
 ONBOARD DIAGNOSTIC SYSTEM —
OBDII ............................ .280
▫ Onboard Diagnostic System (OBD II)
Cybersecurity ...................... .280
 EMISSIONS INSPECTION AND
MAINTENANCE PROGRAMS ............281
 REPLACEMENT PARTS .................282
 DEALER SERVICE ....................282
 MAINTENANCE PROCEDURES ..........283
▫ Engine Oil ........................ .283
▫ Engine Oil Filter .....................286
▫ Engine Air Cleaner Filter ...............286
▫ Maintenance-Free Battery ..............287
▫ Air Conditioner Maintenance ............288▫
Body Lubrication ....................291
▫ Wiper Blades ...................... .291
▫ Adding Washer Fluid .................293
▫ Exhaust System .....................293
▫ Cooling System .....................295
▫ Brake System ...................... .300
▫ Manual Transmission — If Equipped ......302
▫ Automatic Transmission — If Equipped . . . .302
▫ Appearance Care And Protection From
Corrosion ......................... .304
▫ Convertible Top Care — If Equipped ......309
 FUSES ............................ .310
▫ Interior Fuses .......................311
▫ Underhood Fuses ....................313
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VEHICLE STORAGE ...................315
 REPLACEMENT BULBS ................316
 BULB REPLACEMENT .................317
▫ Interior Bulbs ...................... .317
▫ Exterior Bulbs ...................... .317
FLUID CAPACITIES ...................320
 FLUIDS, LUBRICANTS, AND GENUINE
PARTS ............................ .321
▫ Engine ........................... .321
▫ Chassis .......................... .322
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ENGINE COMPARTMENT — 1.4L
1 — Engine Coolant Reservoir5 — Battery
2 — Engine Oil Dipstick 6 — Air Cleaner Filter
3 — Brake Fluid Reservoir 7 — Engine Oil Fill
4 — Front Distribution Unit (Fuses) 8 — Washer Fluid Reservoir
7
MAINTAINING YOUR VEHICLE 279

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