engine FIAT 500X 2014 2.G Workshop Manual

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CAUTION!
To prevent damage to the starter, do not continu-
ously crank the engine for more than 25 seconds at
a time. Wait 60 seconds before trying again.
Cold Weather Operation
To ensure reliable starting under extreme cold condi-
tions an externally powered electric block heater (avail-
able from your authorized dealer) is required for the
1.4L Turbo engine below -20°F (-29°C) and for the 2.4L
engine below -31°F (-35°C) and is recommended for the
2.4L engine below -20°F (-29°C).
To prevent possible engine damage while starting at
low temperatures, this vehicle will inhibit engine crank-
ing when the ambient temperature is less than -20°F
(-29°C) for the 1.4L Turbo engine, and -31°F (-35°C) for
the 2.4L engine, and the oil temperature sensor reading
indicates an engine block heater has not been used. The
message “plug in engine heater” will be displayed in
the instrument cluster when the ambient temperature is
below -4°F (-20°C) at the time the engine is shut off as a
reminder to avoid possible crank delays at the next cold
start.
Extended Park Starting
NOTE:Extended Park condition occurs when the ve-
hicle has not been started or driven for at least 30 days.
1. Install a battery charger or jumper cables to the battery to ensure a full battery charge during the
crank cycle.
2. Cycle the ignition to the START mode and release it when the engine starts.
3. If the engine fails to start within 10 to 15 seconds, cycle the ignition to the OFF mode, wait five seconds
to allow the starter to cool, then repeat the Extended
Park Starting procedure.
4. If the engine fails to start after eight attempts, allow the starter to cool for at least 10 minutes, then repeat
the procedure.
CAUTION!
To prevent damage to the starter, do not crank
continuously for more than 10 seconds at a time.
Wait 10 to 15 seconds before trying again.
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After Starting — Warming Up The Engine
Proceed as follows:
•Travel slowly, letting the engine run at a reduced
RPM, without accelerating suddenly.
• It is recommended to wait until the engine coolant
temperature gauge starts to rise for maximum per-
formance.
Stopping The Engine
To shut off the engine with vehicle speed greater than
5 mph (8 km/h), you must push and hold the ignition
or push the START/STOP button three times consecu-
tively within a few seconds. The engine will shut down,
and the ignition will be placed in the RUN position.
Turning OFF the car (cycle the ignition from the RUN
mode to the OFF mode), the power supply to the
accessories are maintained for a period of three min-
utes.
Opening the driver side door with the ignition in RUN
will sound a short chime that reminds the driver to
place the ignition to OFF. When the ignition is in the OFF mode, the window
switches remains active for three minutes. Opening a
front door will cancel this function.
After severe driving, idle the engine to allow the
temperature inside the engine compartment to cool
before shutting off the engine.
Turbocharger “Cool Down” — If Equipped
This vehicle is equipped with an after-run pump to cool
the turbocharger after the engine is shut off. Depending
on the type of driving and the amount of cargo, the
pump will run for up to 10 minutes after the engine has
been shut off to circulate coolant through the turbo-
charger. Although the pump is rubber-mounted for
quiet operation, it is normal to hear it running during
this time.
ENGINE BREAK-IN RECOMMENDATIONS
A long break-in period is not required for the engine
and drivetrain (transmission and axle) in your vehicle.
Drive moderately during the first 300 miles (500 km).
After the initial 60 miles (100 km), speeds up to 50 or
55 mph (80 or 90 km/h) are desirable.
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While cruising, brief full-throttle acceleration within the
limits of local traffic laws contributes to a good break-in.
Wide-open throttle acceleration in low gear can be
detrimental and should be avoided.
The engine oil installed in the engine at the factory is a
high-quality energy conserving type lubricant. Oil
changes should be consistent with anticipated climate
conditions under which vehicle operations will occur.
For the recommended viscosity and quality grades,
refer to “Dealer Service” in “Servicing And Mainte-
nance”.
CAUTION!
Never use Non-Detergent Oil or Straight Mineral
Oil in the engine or damage may result.
NOTE: A new engine may consume some oil during its
first few thousand miles (kilometers) of operation. This
should be considered a normal part of the break-in and
not interpreted as a problem.
ELECTRIC PARK BRAKE (EPB)
Your vehicle is equipped with an Electric Park Brake
System (EPB) that offers simple operation, and some
additional features that make the parking brake more
convenient and useful.
The parking brake is primarily intended to prevent the
vehicle from rolling while parked. Before leaving the
vehicle, make sure that the parking brake is applied.
Also, be certain to leave the transmission in PARK.
The EPB switch is located in the center console.
You can engage the EPB in two ways;
• Manually, by pulling up on the park brake switch
momentarily to apply.
• Automatically, by enabling the Auto Park Brake
feature in the customer programmable features sec-
tion of the Uconnect Settings.
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Recommended Vehicle Shift Speeds
To utilize your manual transmission efficiently for fuel
economy and performance, it should be upshifted as
listed in the recommended shift speed chart. Shift at thevehicle speeds listed for acceleration. When heavily
loaded or pulling a trailer, these recommended up-shift
speeds may not apply.
Manual Transmission Shift Speeds in MPH (KM/H)
All Engines Gear Selection 2 to 3 3 to 44 to 5 5 to 6
Accel. 24 (39)34 (55)47 (76) 56 (90)
Cruise 19 (31)27 (43)37 (60) 41 (66)
Downshifting
Moving from a high gear down to a lower gear is
recommended to preserve brakes when driving down
steep hills. In addition, downshifting at the right time
provides better acceleration when you desire to resume
speed. Downshift progressively. Do not skip gears to
avoid overspeeding the engine and clutch.
WARNING!
Do not downshift for additional engine braking on
a slippery surface. The drive wheels could lose their
grip, and the vehicle could skid.
CAUTION!
•Skipping gears and downshifting into lower
gears at higher vehicle speeds can damage the
engine and clutch systems, Any attempt to shift
into lower gear with clutch pedal depressed may
result damage to the clutch system. Shifting into
lower gear and releasing the clutch may result in
engine damage.
• When descending a hill, be very careful to down-
shift one gear at a time to prevent overspeeding
the engine which can cause engine damage,
and/or clutch damage, even if the clutch pedal is
pressed. If transfer case is in low range the vehicle
(Continued)
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CAUTION!(Continued)
speeds to cause engine and clutch damage are
significantly lower.
• Failure to follow the maximum recommended
downshifting speeds may cause the engine dam-
age and/or damage the clutch, even if the clutch
pedal is pressed.
• Descending a hill in low range with clutch pedal
depressed could result in clutch damage.
Maximum Recommended Downshift Speeds
CAUTION!
Failure to follow the maximum recommended
downshifting speeds may cause the engine to over-
speed and/or damage the clutch disc, even if the
clutch pedal is pressed.
Manual Transmission Shift Speeds in MPH (KM/H)
Gear Selection 6 to 5 5 to 44 to 3 3 to 2 2 to 1
Maximum Speed 80 (129)
70 (113) 50 (81)30 (48) 15 (24)
CAUTION!
If you skip a gear while downshifting or downshift
at too high of a vehicle speed, these conditions may
cause the engine to overspeed if too low of a gear is
selected and the clutch pedal is released. Damage to
the clutch and the transmission can result from
skipping a gear while downshifting or downshift-
ing at too high of a vehicle speed even if the clutch
pedal is held pressed (i.e., not released).
AUTOMATIC TRANSMISSION
Your vehicle is equipped with a state of the art, fuel
efficient nine-speed transmission.
The transmission gear range (PRND) is displayed both
beside the gear selector and in the instrument cluster. To
select a gear range, press the lock button on the gear
selector and move the lever rearward or forward. You
must also press the brake pedal to shift the transmission
out of PARK, or to shift from NEUTRAL into DRIVE or
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REVERSE when the vehicle is stopped or moving at low
speeds (refer toBrake/Transmission Shift Interlock
System in this section). Select the DRIVE range for
normal driving.
WARNING!
• It is dangerous to shift out of PARK or NEUTRAL
if the engine speed is higher than idle speed. If
your foot is not firmly pressing the brake pedal,
the vehicle could accelerate quickly forward or in
reverse. You could lose control of the vehicle and
hit someone or something. Only shift into gear
when the engine is idling normally and your foot
is firmly pressing the brake pedal.
• Unintended movement of a vehicle could injure
those in or near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine
is running. Before exiting a vehicle, always apply
the parking brake, shift the transmission into
PARK, and turn the ignition OFF. When the
ignition is in the OFF mode, the transmission is
locked in PARK, securing the vehicle against
unwanted movement.
(Continued)
WARNING! (Continued)
•When leaving the vehicle, always make sure the
ignition is in the OFF mode, remove the key fob
from the vehicle, and lock the vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children
to be in a vehicle unattended is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Children should be
warned not to touch the parking brake, brake
pedal or the transmission gear selector.
• Do not leave the key fob in or near the vehicle (or
in a location accessible to children), and do not
leave the ignition in the ACC or ON/RUN mode.
A child could operate power windows, other
controls, or move the vehicle.
CAUTION!
Damage to the transmission may occur if the fol-
lowing precautions are not observed:
• Shift into or out of PARK or REVERSE only after
the vehicle has come to a complete stop.
(Continued)
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CAUTION!(Continued)
•Do not shift between PARK, REVERSE, NEU-
TRAL, or DRIVE when the engine is above idle
speed.
• Before shifting into any gear, make sure your foot
is firmly pressing the brake pedal.
NOTE: You must press and hold the brake pedal while
shifting out of PARK.
Gear Selector
The transmission gear selector has PARK, REVERSE,
NEUTRAL, DRIVE, and AutoStick (+/-) shift positions.
Manual shifts can be made using the AutoStick shift
control (refer to “AutoStick” in this section for further
information). Toggling the gear selector forward (-) or
rearward (+) while in the AutoStick position (beside the
DRIVE position) will manually select the transmission
gear, and will display the current gear in the instrument
cluster as 1, 2, 3, etc. NOTE:
If the gear selector cannot be moved to the
PARK, REVERSE, or NEUTRAL position (when pushed
forward) it is probably in the AutoStick (+/-) position
(beside the DRIVE position). In AutoStick mode, the
transmission gear is displayed in the instrument cluster
without the Dindicator (i.e. as 1, 2, 3, etc. rather than
D1, D2, D3, etc.). Move the gear selector to the right
(into the DRIVE [D] position) for access to PARK,
REVERSE, and NEUTRAL.
The electronically-controlled transmission adapts its
shift schedule based on driver inputs, along with envi-
ronmental and road conditions. The transmission elec-
tronics are self-calibrating. The first few shifts on a new
vehicle may be somewhat abrupt. This is a normal
condition, and precision shifts will develop within a
few hundred miles (kilometers).
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Only shift from DRIVE to PARK or REVERSE when the
accelerator pedal is released and the vehicle is stopped.
Be sure to keep your foot on the brake pedal when
shifting between these gears.
DO NOT race the engine when shifting from PARK or
NEUTRAL into another gear range.
CAUTION!
After selecting any gear range, wait a moment to
allow the selected gear to engage before accelerat-
ing. This is especially important when the engine is
cold.
Gear Ranges
PARK (P)
This range supplements the Electric Park Brake (EPB)
by locking the transmission. The engine can be started
in this range. Never attempt to use PARK while the
vehicle is in motion. Apply the EPB when leaving the
vehicle in this range.
When parking on a level surface, you may shift the
transmission into PARK first, and then apply the EPB.
When parking on a hill, apply the EPB before shifting
the transmission to PARK, otherwise the load on the
transmission locking mechanism may make it difficult
to move the gear selector out of PARK. As an added
precaution, turn the front wheels toward the curb on a
downhill grade and away from the curb on an uphill
grade.
Gear Selector Lock Button7
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When exiting the vehicle, always:
•Apply the parking brake.
• Shift the transmission into PARK.
• Turn the engine OFF.
• Remove the key fob.
WARNING!
•Never use the PARK position as a substitute for
the parking brake. Always apply the parking
brake fully when exiting the vehicle to guard
against vehicle movement and possible injury or
damage.
• Your vehicle could move and injure you and
others if it is not in PARK. Check by trying to
move the transmission gear selector out of PARK
with the brake pedal released. Make sure the
transmission is in PARK before leaving the ve-
hicle.
• It is dangerous to shift out of PARK or NEUTRAL
if the engine speed is higher than idle speed. If
your foot is not firmly pressing the brake pedal,
the vehicle could accelerate quickly forward or in
(Continued)
WARNING! (Continued)
reverse. You could lose control of the vehicle and
hit someone or something. Only shift into gear
when the engine is idling normally and your foot
is firmly pressing the brake pedal.
• Unintended movement of a vehicle could injure
those in or near the vehicle. As with all vehicles,
you should never exit a vehicle while the engine
is running. Before exiting a vehicle, always apply
the parking brake, shift the transmission into
PARK, and turn the ignition OFF. When the
ignition is in the OFF mode, the transmission is
locked in PARK, securing the vehicle against
unwanted movement.
• When leaving the vehicle, always make sure the
ignition is in the OFF mode, remove the key fob
from the vehicle, and lock the vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children
to be in a vehicle unattended is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Children should be
(Continued)
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WARNING!(Continued)
warned not to touch the parking brake, brake
pedal or the transmission gear selector.
• Do not leave the key fob in or near the vehicle (or
in a location accessible to children), and do not
leave the ignition in the ACC or ON/RUN mode.
A child could operate power windows, other
controls, or move the vehicle.
CAUTION!
• Before moving the transmission gear selector out
of PARK, you must start the engine, and also
press the brake pedal. Otherwise, damage to the
gear selector could result.
• DO NOT race the engine when shifting from
PARK or NEUTRAL into another gear range, as
this can damage the drivetrain.
The following indicators should be used to ensure that
you have engaged the transmission into the PARK
position:
• When shifting into PARK, press the lock button on
the gear selector, and firmly move the gear selector
all the way forward until it stops and is fully seated. •
Look at the transmission gear position display and
verify that it indicates the PARK position (P), and is
not blinking.
• With the brake pedal released, verify that the gear
selector will not move out of PARK.
Reverse (R)
This range is for moving the vehicle backward. Shift
into REVERSE only after the vehicle has come to a
complete stop.
Neutral (N)
Use this range when the vehicle is standing for pro-
longed periods with the engine running. The engine
may be started in this range. Apply the electric park
brake and shift the transmission into PARK if you must
leave the vehicle.
WARNING!
Do not coast in NEUTRAL and never turn off the
ignition to coast down a hill. These are unsafe
practices that limit your response to changing traf-
fic or road conditions. You might lose control of the
vehicle and have a collision.
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