check engine FIAT BRAVO 2009 2.G User Guide

146
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
WARNING
LIGHTS AND
MESSAGES
ENGINE COOLANT
HIGH TEMPERATURE
(red)
Turning the ignition key to MAR
the warning light turns on, but it should go
off after few seconds.
The warning light turns on when the en-
gine is overheated.
If the warning light comes on, proceed as
follows:
❒normal driving conditions: stop the
car, switch off the engine and check
whether the water level in the reser-
voir is not below the MIN mark. Oth-
erwise wait for few seconds to allow
engine cooling, then open slowly and
carefully the cap, top up coolant and
check whether its level is falling be-
tween MIN and MAX marks in the
reservoir. Check visually any leak and if
when restarting the warning light
comes on again, contact a Fiat Dealer-
ship.
❒Car heavy duty(e.g.: towing trailer
uphill of fully laden car): decrease speed,
if the warning light stays on, stop the
car. Wait for 2 or 3 minutes leaving the
engine on and slightly accelerated to
further activate the circulation of the
coolant fluid, then switch the engine off.
Check proper coolant level as de-
scribed previously.
IMPORTANT Under severe use of the
car, keep the engine on and slightly accel-
erated for few minutes before switching it
off.
The display will show the dedicated mes-
sage.
ç
INCOMPLETE DOOR
LOCKING (red)
The warning light (or the sym-
bol on the display) turns on when
one or more doors are not properly shut.
The buzzer will sound when one or more
doors are open and the car is moving.
´
BOOT OPEN
The symbol (for versions/
markets, where provided) on
the display turns on when the
boot is not properly shut.
On certain versions the warning light
´turns on instead.
R
BONNET OPEN
The symbol (for versions/
markets, where provided) on
the display turns on when the
bonnet is not properly shut.
On certain versions the warning light
´turns on instead.
S
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148
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
WARNING
LIGHTS AND
MESSAGES
EOBD/INJECTION
SYSTEM FAILURE
(amber)
Under normal conditions, turning
the ignition key to MAR, the warning light
turns on, but it should go off when the en-
gine has started.
If the warning light stays on or turns on
when travelling, means a fault in the sup-
ply/ignition system which could cause high
emissions at the exhaust, possible lack of
performance, poor handling and high con-
sumption levels.
The display will show the dedicated mes-
sage.
In these conditions it is possible to con-
tinue driving without however requiring
heavy effort or high speed from the en-
gine. Prolonged use of the car with the
warning light on may cause damages. Con-
tact Fiat Dealership as soon as possible.
The warning light turns off if the fault dis-
appears, but it is still stored by the system.
U
If, turning the ignition key to
MAR, the warning light U
does not turn on or if it turns
on glowing steadily or flash-
ing when travelling (on certain ver-
sions together with the message on
the display), contact Fiat Dealership
as soon as possible. Warning light U
operation can be checked by traffic
agents by proper equipment. Com-
ply with laws and regulations of the
country where you are driving.
Petrol engines only
Warning light turning on flashing indicates
the possibility of damage to the catalyst.
If the light flashes, it is necessary to release
the accelerator pedal to lower the speed
of the engine until the warning light stops
flashing; continue the journey at moder-
ate speed, trying to avoid driving condi-
tions that may cause further flashing and
contact Fiat Dealership as soon as possi-
ble.
FUEL RESERVE
(amber)
Turning the ignition key to
MARthe warning light turns on,
but it should go off after few seconds. The
warning light turns on when about 8 litres
fuel are left in the tank.
IMPORTANT The warning light flashes to
indicate a failure, contact Fiat Dealership
as soon as possible to have the system
checked.
ç
Always drive at a speed ap-
propriate to the traffic
conditions, the weather and speed
limits. The engine may be turned
off while the DPF light is on; how-
ever, repeated interruption of the
regeneration process may result in
premature exhaustion of engine oil.
For this reason it is always advisable
to wait for the light to go off before
turning off the engine, following the
instructions appearing above. It is
not advisable to complete DPF re-
generation with the vehicle sta-
tionary.
WARNING
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150
SAFETY
DEVICES
CORRECT USE
OF THE CAR
IN AN
EMERGENCY
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
WARNING
LIGHTS AND
MESSAGES
EBD SYSTEM
FAILURE
(red)
(amber)
The turning on at the same time of warn-
ing lights
xand >with the engine run-
ning indicates an EBD system failure or
that the system is unavailable; in this case
heavy braking may cause the rear wheels
to lock before time, with the possibility of
skidding.
Drive with the utmost care to the near-
est Fiat Dealership to have the system
checked.
The display will show the dedicated mes-
sage.
x>
CAR PROTECTION
SYSTEM FAILURE -
FIAT CODE
(amber)
ALARM FAILURE
(amber)
(for versions/markets, where
provided)
THEFT ATTEMPT
(amber)
Car protection system failure -
Fiat Code
Turning the key to MARthe warning light
shall flash only once and then go off.
The turning on of the warning light (or the
symbol on the display) glowing steadily,
with the ignition key at MAR, indicates a
probable failure (see “Fiat Code system”
in section “Dashboard and controls”).
The display will show the dedicated mes-
sage.
IMPORTANT The turning on at the same
time of warning lights
Uand Y(or sym-
bol on display) indicates a failure of the Fi-
at CODE system.
Y
If with the engine running the warning lightYflashes, this means that the car is not
protected by the engine immobilising de-
vice (see “Fiat Code system” in section
“Dashboard and controls”).
Contact Fiat Dealership to have all the
keys memorised.
Alarm failure
(for versions/markets, where provided)
The turning on of the warning light (or
symbol on display) indicates a failure in the
alarm system. Contact Fiat Dealership as
soon as possible.
The display will show the dedicated mes-
sage.
Theft attempt
The turning on of the warning light (or
symbol on display) indicates an attempt of
break-in. Contact Fiat Dealership as soon
as possible.
The display will show the dedicated mes-
sage. ABS SYSTEM FAILURE
(amber)
Turning the ignition key to
MARthe warning light turns on,
but it should go off after few seconds.
The warning light turns on when the sys-
tem is inefficient or unavailable. In this case
the braking system keeps its effectiveness
unchanged, but without the potential of-
fered by the ABS system.
Caution is advisable and it is necessary to
contact Fiat Dealership.
The display will show the dedicated mes-
sage.>
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166
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
FOR CHECKING AND
RESTORING PRESSURE ONLY
The compressor can be also used just for
restoring pressure. Disconnect the quick
connection and connect it directly to the
tyre valve fig. 16; in this way the cylinder
is not connected to compressor and the
sealing fluid will not flow into the tyre. CYLINDER REPLACEMENT
PROCEDURE
To replace the cylinder proceed as fol-
lows:
❒disconnect connection B-fig. 17;
❒turn counter-clockwise the cylinder to
replace and raise it;
❒fit the new cylinder and turn it clock-
wise;
❒connect connection Bto the cylinder
and fit the transparent tube Ainto the
proper space.
fig. 16F0Q0517mfig. 17F0Q0512m
❒if at least 1.8 bar pressure is read, re-
store proper pressure (with engine
running and handbrake on) and restart;
❒drive with the utmost care to the near-
est Fiat Dealership.
It is of vital importance to
communicate that the tyre
has been repaired using the quick tyre
repair kit. Hand the instruction
brochure to the personnel charged
with treating the tyre repaired with
the kit.
WARNING
If the pressure falls below 1.8
bars, do not drive any fur-
ther: the quick tyre repair kit Fix & Go
automatic cannot guarantee proper
hold because the tyre is too much
damaged. Contact Fiat Dealership.
WARNING
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Before replacing a fuse, make
sure the ignition key has been
removed and that all the oth-
er services are switched off
and/or disengaged.
178
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
CAR
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
IN AN
EMERGENCY
If a general fuse (MEGA-
FUSE, MIDI-FUSE, MAXI-
FUSE) cuts in, do not attempt any re-
pair and contact a Fiat Dealership.
WARNING
If a fuse blows again, contact
a Fiat Dealership.
WARNING
IF A FUSE BLOWS
GENERAL
The fuse is a protective device for the
electric system: it comes into action (i.e.
it cuts off) mainly due to a fault or im-
proper action on the system.
When a device does not work, check the
efficiency of its fuse: the conductor ele-
ment A-fig. 47must be intact. If not, re-
place the fuse with one of the same amp
rating (same colour).
B: undamaged fuse
C: fuse with damaged filament.
To replace a fuse, use the pliers Dhooked
to the fusebox on the dashboard.Never replace a fuse with
metal wires or anything else.
fig. 47F0Q0220m
Never replace a fuse with
another with a higher amp
rating, DANGER OF FIRE.
WARNINGIf a general protection fuse
for safety systems (air bag
system, braking system), power unit
systems (engine system, transmission
system) or steering system is triggered,
contact a Fiat Dealership.
WARNING
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193
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
SERVICE SCHEDULE
1.4 16V - 1.4 T-JET - 1.9 Multijet 8V - 1.9 Multijet 16V VERSIONS
30 60 90 120 150 180
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Thousands of km
Check tyre conditions/wear and adjust pressure if necessary
Check lighting system operation (headlights, direction indicators,
hazard lights, luggage compartment lights, passenger
compartment lights, glove compartment lights, instrument
panel warning lights, etc.)
Check operation of windscreen wiper system and
adjust sprays if necessary
Check position/wear of front/rear windscreen wiper blades
Check condition and wear of front disc brake pads and
operation of pad wear indicator
Check conditions and wear of rear disc brake pads
Visually check that the following are in good condition
and intact: body exterior, under body protection,
pipe rigid and flexible sections (exhaust-fuel system-brakes),
rubber parts (gaiters, sleeves, bushes, etc.)
Check cleanliness of locks, bonnet, engine and boot,
clean and lubricate linkages
Check and top-up fluids (hydraulic brakes/clutch,
windscreen washer, battery, engine coolant, etc.)
Check and adjust handbrake lever travel
Check visually conditions of auxiliary drive belt/s
Visually check conditions of toothed timing belt
(1.4 16V, 1.4 T-JET,1.9 Multijet 8V versions)
Check tension and adjust auxiliary drive belt
(except for engines with automatic tensioners)
Check and adjust tappet clearance (1.9 Multijet 8V version)
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194
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
Thousands of km
Check exhaust emissions (petrol versions)
Check emissions/fumes (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Check operation of engine control systems
(by means of test interface)
Replace accessory drive belt/s
Replace toothed timing belt (petrol versions) (*)
Replace toothed timing belt (1.9 Multijet 8Vversions) (*)
Replace toothed timing belt (1.9 Multijet 16Vversions) (*)
Replace spark plugs (petrol versions) 1
Replace fuel filter (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Replace air filter cartridge (petrol versions)
Replace air filter cartridge (1.9 Multijet 8V - 1.9 Multijet 16V versions)
Replace engine oil and oil filter (petrol versions)
(or every 24 months) 2
Change engine oil and oil filter (
1.9 Multijet 8V - 1.9 Multijet 16V
versionswithout DPF) (or every 24 months)
Change engine oil and oil filter
(1.9 Multijet 8V - 1.9 Multijet 16V versionswith DPF) (**) 2
Change brake fluidr (or every 24 months)
Change pollen filter (or every 15 months)
(*) Irrespective of mileage, the timing drive belt must be replace every 4 years for heavy duty applications, cold climates, town use, long
periods idling) or at least every 5 years.
(**) The engine oil and oil filter should be changed depending on their actual condition, which is indicated by a warning light/message on the control panel or at
least every 2 years.
1For 1.4 T-JET versions, in order to ensure correct operation and avoid significant damages to the engine, it is mandatory:
- to use spark plugs specifically certified for the T-JET engine only, of the same type and brand (see paragraph “Engine”);
- to replace the plugs as often as required by the Programmed Maintenance Plan;
- we recommend to refer to the Fiat Dealership.
2If the car is used mainly on urban routes or if the yearly kilometres travelled are less than 10,000 km, the engine oil and filter must be changed every 12 months.
30 60 90 120 150 180
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195
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
1.6 Multijet and 2.0 Multijet VERSIONS
Thousands of km
Check tyre conditions/wear and adjust pressure if necessary
Check lighting system operation (headlights, direction indicators,
hazard lights, luggage compartment lights, passenger compartment lights,
glove compartment lights, instrument panel warning lights, etc.)
Check operation of windscreen wiper system and
adjust sprays if necessary
Check position/wear of front/rear windscreen wiper blades
Check condition and wear of front disc brake pads and operation
of pad wear indicator
Check conditions and wear of rear disc brake pads
Visually check that the following are in good condition
and intact: body exterior, under body protection,
pipe rigid and flexible sections (exhaust-fuel system-brakes),
rubber parts (gaiters, sleeves, bushes, etc.)
Check cleanliness of locks, bonnet, engine and boot,
clean and lubricate linkages
Check and top-up fluids (hydraulic brakes/clutch,
windscreen washer, battery, engine coolant, etc.)
Check and adjust handbrake lever travel
Check visually conditions of auxiliary drive belt/s35 70 105 140 175
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196
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
Thousands of km
Check emissions/fumes
Check operation of engine control systems
(by means of test interface)
Replace accessory drive belt/s
Replace toothed timing belt (*)
Replace fuel filter
Replace air filter cartridge
Change engine oil and oil filter (versions without DPF)
(or every 24 months)
Change engine oil and oil filter (versions with DPF) (**)
Change brake fluid (or every 24 months)
Change pollen filter (or every 15 months)
(*) Irrespective of mileage, the timing drive belt must be replace every 4 years for heavy duty applications, cold climates, town use, long periods
idling) or at least every 5 years.
(**) The engine oil and oil filter should be changed depending on their actual condition, which is indicated by a warning light/message on the
control panel or at least every 2 years.
If the car is used mainly on urban routes or if the yearly kilometres travelled are less than 10,000 km, the engine oil and filter must be changed
every 12 months.
35 70 105 140 175
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197
SAFETY
DEVICES
CORRECT USE
OF THE CAR
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
CAR
MAINTENANCE
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use PETRONAS
LUBRICANTS, products, designed and
produced specifically for Fiat cars (see table
“Capacities” in section “Technical specifica-
tions”).
HEAVY-DUTY
Should prevailing use of the car be under
one of the following specially heavy con-
ditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒check battery charge and fluid level
(electrolyte) (only to be carried out by
skilled personnel or at Fiat Dealership
- see also paragraph “Battery” in this
section);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
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