Water FIAT DUCATO 2006 3.G User Guide

172VEHICLE MAINTENANCE
BRAKE FLUID
Loosen plug A-fig. 12and check
that the level of the fluid in the reser-
voir is at the maximum
Check at regular intervals that the
level of the fluid in the reservoir is at
the maximum.
Use only DOT 4 fluid only for top-
ping up. We recommend TUTELA
TOP 4that the braking system was
originally filled with.
IMPORTANTBrake fluid is hy-
groscopic (meaning it absorbs humid-
ity). This is why the fluid should be
changed more frequently than shown
in the Service Schedule if the vehicle
is mainly driven in areas with a high
percentage of humidity in the air. Make sure that the
highly corrosive brake
fluid does not drip onto
the paintwork. If it does, wash it
off immediately with water.
fig. 12
F0D0067m
The symbol πon the con-
tainer indicates synthetic
brake fluid distinguishing it from
mineral fluid. Using mineral type
fluid would damage the special rub-
ber braking system gaskets beyond
repair.
WARNING
Brake fluid is poisonous
and very corrosive. In the
event of accidental contact, wash
the affected part with water and
mild soap and rinse. If the fluid is
swallowed, call a doctor immedi-
ately.
WARNING

173VEHICLE MAINTENANCE
AIR CLEANER
REPLACEMENT
Unscrew the screws A-fig. 13and
remove cap B.
Remove the filtering element C-
fig. 14to be replaced.
fig. 13
F0D0295m
fig. 14
F0D0070m
POLLEN FILTER
Have the filter changed at the fre-
quency specified in the Service Sched-
ule.
Have the change made at a Fiat
Dealership.
IMPORTANTIf the vehicle is of-
ten used in dusty or extremely pol-
luted environments, you should
change the filter more frequently. It
should be changed especially if the
amount of air introduced into the pas-
senger compartment has decreased.
DIESEL FILTER
DRAINING THE
CONDENSATION
The presence of water in
the fuel feed circuit can
severely damage the in-
jection system and make the en-
gine misfire. Go to a Fiat Dealer-
ship as soon as possible when the
cwarning light comes on to have
the bleeding operation carried
out. If the warning light comes on
immediately after refuelling, wa-
ter is probably present in the
tank: turn the engine off imme-
diately and contact Fiat Dealer-
ship.

174VEHICLE MAINTENANCE
REPLACING THE BATTERY
If required, replace the battery with
a genuine spare part presenting the
same specifications. If a battery with
different specifications is fitted, the fre-
quencies shown in the “Service Sched-
ule” will no longer be valid. Refer to
the instructions provided by the bat-
tery manufacturer.
Batteries contain sub-
stances that are very
harmful for the environ-
ment. You are advised to have the
battery changed at a Fiat Dealer-
ship. It is properly equipped for
disposing of used batteries in an
environmentally-friendly way that
complies with the law.
Incorrect fitting of elec-
trical and electronic ac-
cessories can seriously
damage the vehicle. If you want
to add accessories after buying
the vehicle antitheft system, ra-
dio, free-hand phone kit, etc.) vis-
it a Fiat Dealership. They can sug-
gest the most suitable acces-
sories to get and check whether
the electric system can support
the required load or whether a
higher capacity battery is re-
quired.
The liquid in the battery is
poisonous and corrosive.
Do not let it touch the skin or eyes.
Do not bring naked flames or pos-
sible sources or sparks near the bat-
tery: risk of fire and explosion.
WARNING
fig. 15
F0D0244m
BATTERY
Fiat Ducato battery is of the “Limit-
ed maintenance” and is fitted with in-
dicator A-fig. 15to check the elec-
trolyte level and the charge.
Under normal conditions of use it
does not require topping up with dis-
tilled water. However, check it peri-
odically through the control optical in-
dicator that is placed on the battery
cover and must be dark with a cen-
tral green area.
If the indicator is a bright colour, or
dark without the green central area,
contact a Fiat Dealership.

182VEHICLE MAINTENANCE
– the use of zinc-plated sheet steel
which is highly resistant to rust;
– the spraying of the underbody, en-
gine compartment, inside the wheel-
houses and other parts with wax-
based products with a high protective
capacity;
– spraying plastic-coating materials
to protect the most exposed points:
under the door, inside the wings, the
edges, etc.;
– the use of “open” box sections to
prevent condensation and water from
building up and rusting the inside of
the parts.
BODY AND UNDERBODY
WARRANTY
Your Ducato is covered by warranty
against any original structural or body
part being perforated by rust. Refer to
the Warranty Booklet for the general
terms.TIPS FOR KEEPING THE BODY
IN GOOD CONDITIONS
Paintwork
The paintwork is not only to make
your vehicle look attractive but also
to protect the steel.
If the paint is scuffed or scratched
deeply you are therefore advised to
touch up as necessary to prevent rust
from forming.
Only use genuine products when
touching up the paintwork (see sec-
tion “Technical Specifications”).
Ordinary maintenance of the paint-
work means washing it. The frequency
you should do this depends on the
conditions and the environment the
vehicle is driven in.
For example:
– areas with a high level of air-pollu-
tion;
– roads sprinkled with road saltwash;
– parking under trees which drop
resin. In these cases, wash your vehi-
cle more frequently.To wash the vehicle properly:
1)wash the body using a low pres-
sure jet of water;
2) wipe a sponge with a slightly
soapy solution over the bodywork,
frequently rinsing the sponge;
3) rinse well with water and dry
with a jet of air or a chamois leather.
When drying the vehicle, be careful
to get at those parts which are not so
easily seen, e.g. the door frames, bon-
net and around the headlights where
water can most readily collect. You
should leave the vehicle out in the
open so that any water remaining can
evaporate more easily.

184VEHICLE MAINTENANCE
INTERIORS
From time to time check that water
has not collected under the mats
(from dripping shoes, umbrellas, etc.)
which could cause the steel to rust.
CLEANING SEATS
AND FABRICS
Remove dust with a soft brush and
vacuum cleaner. For velvet seats use
a damp brush.
Brush the seats with a damp sponge
with water and neutral soap.PLASTIC PARTS INSIDE
THE VEHICLE
Clean plastic parts with damp cloth
with water and non-abrasive neutral
soap. To remove grease or hard
stains, use special solvent-free prod-
ucts designed not to alter the appear-
ance and colour of components.
IMPORTANTDo not use alcohol
or petrol to clean the instrument
panel.
Never use flammable prod-
ucts (petroleum ether or
petrol) to clean the inside of the ve-
hicle. Electrostatic charges gener-
ated by rubbing while cleaning
could cause fires.
WARNING
Do not keep aerosol cans in
the vehicle. There is the risk
they might explode. Aerosol cans
must never be exposed to a tem-
perature above 50°C; when the
weather starts to get hot the tem-
perature inside the vehicle might go
well beyond that figure.
WARNING

216TECHNICAL SPECIFICATIONS
BRAKES
SERVICE AND EMERGENCY
BRAKES
Front: disc, floating caliper with two
operating cylinders for each wheel and
pad wear warning light.
Rear: self-centring shoes and micro-
metric mechanism for clearance take-
up.
Certain versions are fitted with rear
disc brakes with Drum in hat device
(i.e. drum on disc to block the vehicle
when parked with handbrake en-
gaged).
Cross-over hydraulic circuit control.
Four sensors ABS system with EBD.
Automatic recovery of the friction
gasket wear; versions with rear disc
brake excluded (Drum in hat ver-
sions).
Lacking ABS system brakeforce dis-
tributor acting on rear brake hydraulic
circuit according to rear axle load.HANDBRAKE
Controlled by a lever, it works me-
chanically on the rear brake shoes.
For versions with rear disc brakes,
the handbrake works on the Drum in
hat device shoes.
IMPORTANTPull the handbrake
lever only when the vehicle is at a
standstill, or when the vehicle is run-
ning, but however only in case of a
failure of the hydraulic system.
Should the handbrake be exception-
ally used when the vehicle is running,
it is suggested to keep a moderate
traction to avoid causing the rear axle
block, entailing vehicle side skidding.
TRANSMISSION
CLUTCH
Hydraulically controlled without
travel-free pedal.
MECHANICAL GEARBOX
AND DIFFERENTIAL
Five forward gears and reverse with
synchromesh for front gear engage-
ment.
Cyclical gear reduction and differen-
tial assembly incorporated in the gear-
box.
Drive transmission to the front
wheels by means of drive shafts con-
nected to the differential assembly and
the wheels with CV joints.
Water, ice or salt on road
surfaces can deposit on
brake discs, reducing braking effi-
ciency on the first braking.
WARNING

239TECHNICAL SPECIFICATIONS
CAPACITIES
Fuel tank:
including a reserve of:
Engine cooling system:
Engine sump:
Transaxle:
Hydraulic power steering:
Front and rear hydraulic brake circuit:
11-15 versions
MAXI versions
Hydraulic brake circuit
with ABS:
11-15 versions
MAXI versions
Windscreen and rear window
liquid reservoir:
(▲) For particularly cold temperatures use SELENIA PERFORMER MULTIPOWER SAE 5W-30.
Prescribed fuel
Recommended products
Premium unleaded petrol with
a RON not lower than 95
Mixture of distilled water and
PARAFLU 11(blue) at 50% or
PARAFLU UP(red) at 50%
SELENIA 20K (▲)
TUTELA CAR MATRYX
TUTELA GI/A
TUTELA TOP 4
TUTELA TOP 4
Mixture of water andTUTELA
PROFESSIONAL SC 35 2000 BZ
Litres
80
8 ÷ 10
9
5
2.4
1.3
0.59
0.62
0.62
0.66
4.2 kg
–
–
–
4.5
2.16
–
–
–
–
–
–

240TECHNICAL SPECIFICATIONS
Fuel tank:
including a reserve of:
Engine cooling
system:
Engine sump:
Engine sump and filter:
Transaxle:
Automatic gearbox
Hydraulic power steering:
Front and rear hydraulic
brake circuit:
11-15 versions
MAXI versions
Hydraulic brake circuit
with ABS:
11-15 versions
MAXI versions
Windscreen and rear window
liquid reservoir:2000 JTD 2300 JTD
Litres
80
8 ÷ 10
9
–
6.25
2.7
–
1.3
0.59
0.62
0.59
0.62
4.2Litres
80
8 ÷10
10
5.8
6.3
2.7
–
1.3
0.59
0.62
0.59
0.62
4.2 kg
–
–
–
5.6
2.43
–
–
–
–
–
–
–kg
–
–
5.2
5.7
2.43
–
–
–
–
–
–
–Litres
80
8 ÷10
10
5.0
5.7
2.7
8.2
1.3
0.59
0.62
0.59
0.62
4.2kg
–
–
4.5
5.1
2.43
–
–
–
–
–
–
–Prescribed fuel
Recommended products
Diesel fuel for motor vehicles
(EN590 specifications)
Mixture of distilled water and
PARAFLU 11(blue) at 50% or
PARAFLU UP(red) at 50%
SELENIA WR
TUTELA CAR MATRYX
TUTELA HP 20
TUTELA GI/A
TUTELA TOP 4
TUTELA TOP 4
Mixture of water and TUTELA
PROFESSIONAL SC 35 2800 JTD -
2800 JTD POWER