check engine FIAT DUCATO 2012 Owner handbook (in English)

142
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
With ignition key inserted, on MAR-ON,
even if the engine is off, the air bags can
activate even with the vehicle stopped, if it is hit
by another vehicle. For this reason, children
must never sit on the front seat, even if the
vehicle is not moving. On the other hand,
whenever the key is positioned on STOP,
the safety devices (airbags or pretensioners)
do not deploy after a collision. In this case
non-deployment of these devices does not
indicate a system malfunction.
WARNING
If the vehicle has been subject to theft
or a theft attempt or if it has been
affected by vandalism, flooding or inundation,
have the air bag system checked at a Fiat
Dealership.
WARNING
Turning the ignition key to MAR-ON, the
warning light F(airbag on passenger’s
side enabled) goes on and flashes for a few
seconds, thus reminding the passenger that the
airbag on his/her side will deploy in the event of
a collision. After this time, the light goes off.
WARNING
Do not wash the car seats with water or
pressurised steam (either by hand or at
automatic washing stations).
WARNING
The front airbag is deployed in the event
of collisions with a more severe nature
than those required to activate the
pretensioners. For collisions in the range
between the two activation thresholds, the fact
that only the pretensioners activate is normal.
WARNING
Always drive keeping your hands on the
rim of the steering wheel so that, in the
event of airbag activation, it can inflate without
meeting obstacles. Do not drive with your body
bent forward. Keep the backrest in an upright
position, resting your back on it firmly.
WARNING
Do not hook rigid objects to clothes
hangers or to the support handles.
The air bag does not replace seat belts but
increases their efficiency. Furthermore, since
front air bags are not deployed in low speed
collisions, side collisions, rear-end shunts or roll-
overs, the passengers are only protected by the
seat belts which must be fastened at all times.
WARNING

❒cover the vehicle with a piece of fabric or perforated
plastic sheet. Do not use compact plastic tarpaulins,
which prevent humidity from evaporating from the
surface of the vehicle;
❒inflate tyres to a pressure of +0.5 bar above the
normal specified pressure and check it at intervals;
❒if you don’t disconnect the battery from the electric
system, check its charge every month and recharge it
if the optical indicator shows a dark colour without
the central green area;
❒do not drain the engine cooling system.
IMPORTANT If the vehicle is equipped with an alarm
system, switch off the vehicle alarm with the remote
control.
LONG VEHICLE INACTIVITY
If the vehicle needs to be off the road for longer than
one month, the following precautions must be taken:
❒park the vehicle indoors in a dry and, possibly, well-
ventilated place;
❒engage a gear;
❒check that the handbrake is not engaged;
❒disconnect the negative battery terminal and check
battery charge. Repeat this check once every three
months during storage. Recharge if the optical
indicator shows a dark colour without the central
green area (see “Battery recharging” in the section
“Dashboard and controls”); If the vehicle is equipped
with a battery disconnection function (disconnector),
see the description of the procedure in the
“Controls” paragraph in the “Dashboard and
controls” section;
❒clean and protect the painted parts using protective
wax;
❒clean and protect the shiny metal parts using special
commercially-available compounds;
❒sprinkle talcum powder on the rubber windscreen
and rear window wiper blades and lift them off
the glass;
❒slightly open the windows;
156
CONOSCENZA
DEL
VEICOLO
SICUREZZA
AVVIAMENTO
E GUIDA
SPIE E
MESSAGGI
IN EMERGENZA
MANUTENZIONE
E CURA
DATI TECNICI
INDICE

158
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
AIRBAG FAILURE (red)
When the key is turned to the MAR-ON
position the warning light comes on but should
go out after a few seconds.
The warning light stays on constantly if there is a failure
in the air bag system.
On some versions the display shows the dedicated
message.
The warning light ¬for airbag fault comes on if the
warning light Ffor passenger’s bag deactivation is
faulty.
¬
If when turning the key to MAR-ON
the warning light ¬does not turn on
or if it stays on when travelling, there could be
a failure in the safety systems; in this event air
bags or pretensioners may not be deployed in
the event of impact or, in a lower number of
cases, they deploy accidentally. Contact a Fiat
Dealership immediately to have the system
checked.
WARNING
HOT ENGINE COOLANT (red)
When the key is turned to the MAR-ON
position the warning light comes on but should
go out after a few seconds.
The warning light turns on when the engine is
overheated.
ç
If the warning light comes on, proceed as follows:
❒when driving normally: stop the vehicle, switch off
the engine and check that the water level in the
reservoir is not below the MIN mark. If it is not, wait
for a few minutes for the engine to cool down then
slowly and carefully open the cap, top up with
coolant and check that the level is between the MIN
and MAX marks. Also check for any fluid leaks.
If, when restarting, the warning light should come on
again, contact a Fiat Dealership.
❒heavy duty use of vehicle (e.g.: towing trailer uphill
or fully laden car): decrease speed and if the warning
light stays on, stop the vehicle. Wait for 2 or
3 minutes with the engine running and slightly
accelerated to further accelerate the coolant
circulation. Then stop the engine. Check the correct
liquid level as described above.
IMPORTANT Over demanding routes, it is advisable to
keep the engine on and slightly accelerated for a few
minutes before switching it off.
On some versions the display shows the dedicated
message.

161
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WARNING
LIGHTS AND
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EMERGENCY
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TECHNICAL
SPECIFICATIONS
INDEX
FRONT PASSENGER’S AIR BAG
DEACTIVATED (amber)
(for versions/markets, where provided)
The warning light
Fcomes on when the front
passenger’s air bag is deactivated.
With front passenger air bag on, when the ignition key
is turned to MAR-ON the
Fwarning light comes on
constantly for about 4 seconds and then should go out.
If the warning light
Fflashes to report a failure of the
warning light
¬, the passenger's protection is
deactivated for markets where this feature is available,
otherwise it it remains on.
INJECTION SYSTEM FAILURE
(amber)
In normal conditions, when the ignition key is
moved to MAR-ON, the warning light turns on
and should go off after engine start-up.
The warning light staying on or turning on when
travelling, signals a fault in the supply/ignition system
which could cause possible lack of performance, poor
handling and high consumption levels.
On some versions the display shows the dedicated
message.
Under these conditions, you may continue travelling at
moderate speed without demanding excessive effort
from the engine. Contact a Fiat Dealership as soon as
possible.
UF
Warning light Findicates failure of
warning light ¬. This condition is
indicated by intermittent blinking of warning
light
Ffor longer than 4 seconds. In this case,
the warning light ¬may not indicate failures in
the retaining system. Before resuming driving,
contact a Fiat Dealership immediately to have
the system checked.
WARNING

FUEL RESERVE (amber)
Turning the key to the MAR-ON position
illuminates the warning light, but it should switch
off after a few seconds.
The warning light comes on when there are about
10-12 litres of fuel (for versions with tank capacity
90-120 l) or 10 l (for versions with tank capacity 60 l)
remaining in the tank.
IMPORTANT The warning light will flash to indicate
a system failure. If this is the case, contact a Fiat
Dealership to have the system checked.
162
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEXç
ABS SYSTEM FAILURE (amber)
When the key is turned to the MAR-ON
position the warning light comes on but should
go out after a few seconds.
The warning light will light up when the system is either
not working or not available. Under these
circumstances the braking system will work as normal
without the extra performance offered by the ABS
system. Drive carefully and contact a Fiat Dealership as
soon as possible.
On some versions the display shows the dedicated
message.
>
GLOW PLUG PRE-HEATING
(Multijet versions – amber)
GLOW PLUG HEATING FAILURE
(Multijet versions – amber)
Glow plugs
This warning light comes on when the key is turned to
MAR-ON. It will go out as soon as the heater plugs
have reached a preset temperature. Start the engine as
soon as the warning light goes out.
IMPORTANT At high ambient temperatures the
warning light may stay on for an extremely short time.
Glow plug warming failure
The warning light flashes if there is a fault in the
preheating system. Contact a Fiat Dealership as soon
as possible.
On some versions the display shows the dedicated
message.
m

169
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
F0N0075mfig. 157F0N0076mfig. 158
STARTING THE ENGINE
EMERGENCY STARTING
Go to a Fiat Dealership immediately if instrument panel
warning light
Yremains on constantly.
JUMP STARTING fig. 157-158
If the battery is flat, the engine may be started using an
auxiliary battery with the same capacity or a little higher
than the flat one. It is advisable to contact a Fiat
Dealership to check/replace the battery.
IN AN EMERGENCY
In an emergency we recommend that you call the freephone number found in the Warranty Booklet.
You can go to our web site at www.fiat.com to find the Fiat Dealership nearest to you.
This procedure must be performed by
expert personnel because incorrect
actions may cause electrical discharge of
considerable intensity. Furthermore, battery
fluid is poisonous and corrosive: avoid contact
with your skin and eyes. Keep naked flames
away from the battery. No smoking. Do not
cause sparks.
WARNING

171
KNOWING
YOUR CAR
SAFETY
STARTING
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WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
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AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
Please note that:
❒the jack weight is 4.5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired. If it breaks it must be
replaced with a new jack;
❒no tool other than its cranking device may be fitted
on the jack.
Repair and refit the standard wheel as
soon as possible. Do not apply grease to
the bolt threading before assembly: they might
come unscrewed.
WARNING
The jack may only be used to replace
wheels on the car which it equips or
other cars of the same model. Never use the
jack for other purposes, such as lifting other car
models. Never use the jack to carry out repairs
under the vehicle. Incorrect positioning of the
jack may cause the lifted vehicle to fall. Do not
use the jack for loads higher than those shown
on the label.
WARNING
Never tamper with the inflation valve.
Never introduce tools of any kind
between rim and tyre. Check tyre and spare
wheel pressure regularly referring to the values
shown in the “Technical Specifications” section.
WARNING
No tools other than the crank provided
should be used with the spare wheel
lifting device; it should be operated by hand
only.
WARNING
To change a wheel proceed as follows:
❒stop the vehicle in a position where it does not pose
a danger for on-coming traffic and where you can
replace the wheel safely. The ground must be flat
and sufficiently compact;
❒turn the engine off and pull up the handbrake;
❒engage first gear or reverse;
❒wear the reflecting safety jacket (compulsory by law
in certain countries) before getting out of the
vehicle;

180
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
F0N0828mfig. 175
❒If at least 3 bar pressure is read, restore the correct
pressure specified in the paragraph „Inflation
pressure“ in the „Technical Specifications“ section
(with engine running and handbrake on) and restart.
❒drive with the utmost care to the nearest Fiat
Dealership.
You must inform the dealership that the
tyre has been repaired using the quick
tyre repair kit. Hand the leaflet over to the staff
who will be dealing with the the tyre treated
using the tyre repair kit.
WARNING
If different tyres from the ones supplied
with the vehicle are used, the repair
cannot be carried out. If the tyres are replaced,
it is advisable to use those approved by the
manufacturer. Contact a Fiat Dealership .
WARNING
❒Undo the cap for the tyre valve, extract the pipe
C-fig. 175 with the quick connector and connect it
directly to the valve of the tyre to be inflated.
❒Insert the pin in the nearest 12 V power socket and
start the engine.
❒Rotate the selector clockwise to the pressure
renewal position.
❒Activate the kit by pressing the on/off switch. Inflate
the tyre to the pressure specified in the „Inflation
pressure“ paragraph, in the „Technical Data“
chapter.
NOTE If the tyre has to be deflated, press the dedicated
button B illustrated in fig. 176. For a more accurate
reading, it is advisable to check the pressure reading on
the pressure gauge with the compressor off and without
moving the centre selector from the pressure restoring
position.
FOR CHECKING AND RESTORING
PRESSURE ONLY
The compressor can be also used solely for restoring
pressure.
❒Engage the handbrake

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KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
SCHEDULED MAINTENANCE PLAN
Thousands of miles 27 54 81 108 135
Thousands of kilometres 48 96 144 192 240
Months 24 48 72 96 120
Check battery charge status and possibly recharge
Check tyre condition/wear and adjust pressure, if necessary
Check operation of lighting system (headlamps, direction indicators,
hazard warning lights, luggage compartment, passenger compartment,
glove compartment, instrument panel warning lights, etc.)
Check operation of windscreen wiper/washer system and adjust jets, if necessary
Check the position/wear of the windscreen/rear window wiper blades
Check cleanliness of bonnet and tailgate locks and cleanliness
and lubrication of linkages
Visually inspect condition of: exterior bodywork, underbody protection,
pipes and hoses (exhaust, fuel system, brakes), rubber elements
(boots, sleeves, bushes, etc.)
Check condition and wear of front disc brake pads and operation
of pad wear indicator
Check condition and wear of rear disc brake pads and operation
of pad wear indicator (for versions/markets where provided)
Check and, if necessary, top-up fluid levels (engine cooling, hydraulic
clutch/brakes, windscreen washer, battery, etc.)
Visual check of accessory drive belt(s) (versions without automatic tensioner)
(130-150-180 Multijet versions)
Check tension of accessory drive belt (versions without automatic tensioner) (▲)
Check tension of accessory drive belt (versions without automatic tensioner)
(115 MultiJet versions) (▲)
(
▲)When the engine oil is changed for the first time, check the tension of the accessories drive belt .

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207
KNOWING
YOUR CAR
SAFETY
STARTING
AND
DRIVING
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
MAINTENANCE
AND CARE
TECHNICAL
SPECIFICATIONS
INDEX
Thousands of miles 27 54 81 108 135
Thousands of kilometres 48 96 144 192 240
Months 24 48 72 96 120
Check condition of toothed timing drive belt (130-150 MultiJet versions)
Check condition of toothed timing drive belt (115 MultiJet versions)
Check handbrake lever travel and adjust, if required
Check exhaust gas emissions/smokiness
Check operation of engine management systems (using diagnosis socket)
Check cleanliness of sliding side door lower guides for versions with S.S.D.
(or every 6 months)
Replace fuel filter cartridge (diesel versions)
Replace accessory drive belt(s)
Replace accessory drive belt(s) (115 MultiJet versions)
Replace toothed timing drive belt (*) (130-150 MultiJet versions)
Replace toothed timing drive belt (*) (115 MultiJet versions)
Replace air filter cartridge (***)
Replace engine oil and oil filter (versions with DPF) (**) ( )
Change brake fluid (or every 24 months)
Replace pollen filter (or every 24 months)
(*) Regardless of mileage, the timing belt must be replaced every four years in case of particularly demanding use (cold
climate, city traffic, long idling) or at least every five years.
(**) The actual interval for changing the oil and replacing the engine oil filter depends on the vehicle usage conditions and
is signalled by the warning light or message (if present) in the instrument panel (see chapter “Warning lights and
messages”) or every 24 months
( ) If the vehicle is driven mainly in towns, change engine oil and filter every 12 months.
(***) If the vehicle is equipped with a special air cleaner for dusty areas:
- every 20,000 km, check and clean the filter,
- every 40,000 km replace the filter.