lights FIAT DUCATO 2015 3.G Repair Manual

Bulbs
Bulbs Type Power Figure ref.
Main beam headlights H7 55 W D
Dippedbeam headlights H7 55 W D
Front side lights/day lights W21/5W - LED (#) - -
Fog lights(*) H11 55 W -
Front direction indicators WY21W 21 W B
Side direction indicatorsW16WF(**) / WY5W
(***)16W (**) / 5W (***) A
Rear direction indicators PY2IW 21 W B
Side lights W5W 5 W A
Rear side lights P21/5 W 21/5W B
Rear side lights/Brake lights P21W 21 W B
3rd brake light W5W 5 W B
Reverse W16W 16 W B
Rear fog light W16W 16 W B
Number plate light C5W 5 W A
Front roof light (movable lens) 12V10W 10 W C
Rear roof light 12V10W 10 W C
(#) where provided, instead of bulb W21/5W
(*)for versions/markets, where provided
(**)XL and recreational versions
(***)all other versions
215

REPLACING AN
EXTERIOR BULB
For the type of bulb and power rating,
see “Replacing a bulb”.
FRONT LIGHT CLUSTERS
The front light clusters contain the side
lights and DRLs (where the LED
solution is not provided), dipped beam,
main beam and direction indicator
bulbs.
Bulbs must be replaced with the
headlight removed and placed on a
work surface.
To remove the headlight, operate as
follows:
❒open the bonnet following the
procedure in the "Bonnet/Luggage
Compartment" paragraph in the
"Knowing your car" chapter;
❒disconnect the electrical connector A
fig. 203 from the headlight;
❒undo the screws B fig. 204 fixing the
headlight to the body, release the
headlight from its housing, in the
lower part, as shown in fig. 204 and
remove the headlight placing it on
a work surface;
❒follow the steps described below for
replacing the bulbs;❒after the replacement fit the
headlight, fastening it with the fixing
screws B fig. 204;
❒connect the electrical connector A
fig. 203 to the headlight.
The bulbs are arranged inside the light
cluster as follows fig. 205:
A Direction indicators
B Dipped beam headlights
C Main beam headlightsD Side lights/daytime running lights
E Side lights/DRLs with LEDs (as an
alternative to D)
To replace a bulb of the main beam
headlights, remove rubber cap C fig.
206.
To replace a bulb of the dipped beam
headlights, remove rubber cap B fig.
206.
To replace the bulb of the direction
indicators and side lights/DRLs (when
not provided with LEDs) remove rubber
cap A fig. 206.
After replacement, refit the rubber caps
correctly, ensuring that they are locked
in place.
203F1A0337
204F1A0338
205F1A0313
216
IN AN EMERGENCY

❒fit the new bulb, ensuring that the
outline of the metal part coincides
with the grooves on the curve of the
headlight, pressing to engage it
with the side clips;
❒reconnect the electrical connector;
❒refit the protective rubber cover B fig.
206.
DIRECTION INDICATORS
To replace the bulb, proceed as follows:
❒remove the protective rubber cover
A fig. 206;
❒turn the bulb holder B fig. 210
anticlockwise;
❒extract the bulb by pulling and
replace it;
❒remove the bulb by pushing it slightly
and turning it anticlockwise (bayonet
mount);
❒refit the bulb holder B by turning it
clockwise and making sure that it
locks correctly
❒refit the protective rubber cover A fig.
206.Side
To change the bulb, proceed as follows
fig. 211:
❒move the mirror manually to permit
access to the two fixing screws A;
❒using the Phillips screwdriver
provided, undo the screws
and extract the bulb holder assembly,
releasing it from the teeth;
❒undo the bulb and replace bulb B,
turning it anticlockwise.FOG LIGHTS
(for versions/markets, where provided)
To replace the front fog light bulbs,
proceed as follows:
❒steer the wheel completely inwards;
❒undo the screw A and remove the
flap B fig. 212;
❒adjust the catch C fig. 213 and
disconnect the electrical connector
D;
❒turn and remove the bulb holder E;
❒release the bulb and replace it;
❒refit the new bulb and carry out the
procedure described previously in
reverse.
210F1A0317211F1A0195
218
IN AN EMERGENCY

REAR LIGHT CLUSTERSThe bulbs are arranged inside the light
cluster as follows fig. 214:
A brake/side lights
B side light
C direction indicators
D reverse lights.
E rear fog lights
To change the bulb, proceed as follows
fig. 215, fig. 216:
❒open the rear wing door.
❒undo the 7 fixing screws A of the
plastic cover;
❒undo the two fixing screws B;
❒extract the unit outwards and
disconnect the electrical connector;
❒unscrew the screws C using the
screwdriver provided and remove the
bulb holder;
212F1A0361
213F1A0362
214F1A0318
215F1A0319
216F1A0320
219

❒remove the bulb D, E, F pushing it
gently and turning it anticlockwise
(“bayonet” locking), then replace
it; remove the bulb G, H pulling
outwards;
❒refit the bulb holder and tighten the
screws C;
❒reconnect the electrical connector,
correctly reposition the unit on the
body of the vehicle and then tighten
the fixing screws B;
❒refit the plastic cover fastening it with
the 7 fixing screws A.
For truck and chassis
cab versions:
Undo the four screws H fig. 217 and
replace the bulbs:
I bulb for rear fog light
L bulb for reversing light
M bulb for side light
N bulb for brake light
O bulb for side light.
.
THIRD BRAKE LIGHTS
To replace the bulb proceed as follows:
❒undo the two fixing screws fig. 218;
❒extract the lens unit;
❒press in the tabs B fig. 219 and
remove the bulb holder;
❒remove the snap-fitted bulb and
replace.
217F1A0200
218F1A0204
219F1A0205
220
IN AN EMERGENCY

NUMBER PLATE LIGHTS
To replace the bulb proceed as follows:
❒operate in the point indicated by
the arrow and remove the lens unit A
fig. 220;
❒change the bulb releasing it from the
side contacts and making sure the
new bulb is correctly fastened
between the contacts;
❒refit the snap-fitted lens unit.SIDE LIGHTS
(for versions/markets, where provided)
To replace the bulb proceed as follows:
❒for extra-long van:
– undo the two fixing screws C fig. 221
and remove the light cluster;
– remove the bulb holder D on the rear
of the light cluster, turning it through
a 1/4 turn;
– remove the snap-fitted bulb and
replace.
❒for chassis cabs with platform:
– remove the bulb-holder on the rear of
the light cluster, turning through 1/4
turn;
– remove the snap-fitted bulb and
replace.CHANGING AN
INTERIOR BULB
For the type of bulb and relevant power
rating, see paragraph “Changing a
bulb”.
FRONT ROOF LIGHT
Proceed as follows to replace the
bulbs:
❒operate in the point shown by the
arrow and remove roof light A fig.
222;
❒open protective flap B fig. 223;
❒replace the bulbs C fig. 223,
releasing them from the side contacts
and making sure that the new bulbs
are correctly secured between the
contacts;
❒close flap B fig. 223 and fix roof light
A fig. 222 in its housing, making sure
that it locks into place.
REAR ROOF LIGHT
Proceed as follows to replace the
bulbs:
❒operate in the points indicated by the
arrows and remove roof light D fig.
224;
❒open protective flap E fig. 225;
220F1A0206221F1A0207
221

Dashboard fuse box
fig. 227 - fig. 228
DEVICE PROTECTED FUSE AMPERE
Right dipped beam headlight F12 7,5
Leftdipped headlight F13 7,5
Engine compartment control unit relay, dashboard control unit relay (+key) F31 5
Lighting of roof lights in the passenger compartment (+battery) F32 7,5
Battery monitoring sensor for Start&Stop versions (+battery) F33 7,5
Minibus interior lights (emergency) F34 7,5
Radio, Climate control system, Alarm, Tachograph, Battery disconnecting control
unit, Timer Webasto timer (+battery), TPMS, Current stabiliser for radio setup
(S&S)F36 10
Brake lights control (main), Instrument panel (+key), Gateway (for transformers) F37 7.5
Door lock (+battery) F38 20
Windscreen wiper (+key) F43 20
Driver's side electric window F47 20
Passenger side electric window F48 20
Parking sensor control unit, radio, steering wheel controls, central control panel,
left control panel, auxiliary panel, battery disconnecting control unit (+key), Trailer
hook, Rain sensor, Current stabiliser (for S&S)F49 5
Climate control system, power steering control unit, reversing lights, Tachograph
(+key), TOM TOM setup, Lane Departure Warning, Rear camera, Headlight
alignment correctorF51 5
Instrument panel (+battery) F53 7,5
226
IN AN EMERGENCY

SCHEDULED SERVICING PLAN
Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Check battery charge status and recharge if necessary●●●●●
Checktyre conditions/wear and adjust pressure, if required●●●●●
Check operation of lighting system (headlights, direction indicators, hazard
warning lights, luggage compartment, passenger compartment, glove
compartment, instrument panel warning lights, etc.)●●●●●
Check operation of windscreen wiper/washer system and adjust jets, if
necessary●●●●●
Check the position/wear of the windscreen/rear window wiper blades●●●●●
Check cleanliness of bonnet and luggage compartment locks, as well as
cleanliness and lubrication of linkages●●●●●
Visually inspect condition of: exterior bodywork, underbody protection,
pipes and hoses (exhaust, fuel system, brakes), rubber elements (boots,
sleeves, bushes, etc.)●●●●●
Check condition and wear of front disc brake pads and operation of pad
wear indicator●●●●●
Check condition and wear of rear disc brake pads and operation of pad
wear indicator (for versions/markets where provided)●●●●●
239

Thousands of miles 30 60 90 120 150
Thousands of kilometres 48 96 144 192 240
Years246810
Replace accessory drive belt(s)●
Replacethe accessory drive belt(s) (115 MultiJet versions) (°))●●
Replace toothed timing drive belt (*) (110 (°)130-150 MultiJet versions)
Replace toothed timing drive belt (**) ( 115 MultiJet versions (°))
Replace air cleaner cartridge (***)●●●●●
Change engine oil and replace oil filter (°°) (#)
Change the brake fluid (§)●●●●●
Replace pollen filter●●●●●
(°)Version for specific markets
(*) Advised maximum mileage 192,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long
periods of idling) or at least every 5 years.
(**) Advised maximum mileage 144,000 km. Irrespective of the mileage, the timing drive belt must be changed every 4 years for heavy-duty use (cold climates, town use, long
periods of idling) or at least every 5 years.
(***) If the vehicle is equipped with a specific air cleaner for dusty areas: -every 20,000 km check and wash cleaner; every 40,000 km replace cleaner.
(°°) The actual interval for changing the oil and replacing the engine oil filter depends on the car usage conditions and is signalled by the warning light or message (if present) on
the instrument panel (see “Warning lights and messages” paragraph) and must never exceed 2 years.
(#) If the vehicle is driven mainly in towns, change engine oil and oil filter every 12 months.
(§) The brake fluid replacement has to be done every two years, irrespective of the mileage.
241

PERIODIC CHECKS
Before long journeys, check and, if
necessary, restore:
❒engine coolant level;
❒brake fluid level;
❒control and recovery of additive level
for AdBlue Diesel emissions (UREA)
(for versions/markets, where
provided);
❒windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system
(headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of screen washer/wiper
system and positioning/wear of
windscreen/rear window wiper
blades.
To ensure that the vehicle is always
efficient and well maintained, it is
advisable to make sure that you carry
out the above operations regularly
(approximately every 1000 km and
every 3000 km for checking and
topping up engine oil is advisable).
DEMANDING
VEHICLE USE
If the vehicle is mostly used in one of
the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than
7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long
distances at low speeds or long
periods of inactivity;
the following checks must be carried
out more often than indicated in the
Scheduled Servicing Plan:
❒check front disc brake pad
conditions and wear;
❒check cleanliness of bonnet and boot
locks, cleanliness and lubrication of
linkage;
❒visually inspect conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel system -
brakes) and rubber elements (boots -
sleeves - bushes - etc.);
❒check battery charge and battery
fluid level (electrolyte);
❒visually inspect condition of the
accessory drive belts;❒check and, if necessary, change
engine oil and replace oil filter;
❒Restore additive level for AdBlue
Diesel emissions (UREA) (for versions
/ markets where applicable), at the
ignition of the lamp or the message
on the instrument panel;
❒check and, if necessary, replace
pollen filter.
242
SERVICING AND MAINTENANCE