engine FIAT FREEMONT 2011 Owner handbook (in English)

Page 202 of 267

Spare Tire Stowage
NOTE:Refer to “Spare Tire Removal” for informa-
tion on assembling the winch tools.
1. Place the spare tire near to the winch cable. Hold the spare upright so that the tire's tread is on the
ground and the valve stem is at the top of the wheel
facing away from the rear of the vehicle.
2. Tilt the retainer at the end of the winch cable and drop it through the center of the wheel. Then place
the spare tire with the cable and retainer under-
neath the vehicle. 3. Fit the assembled jack-handle over the winch drive
nut. Rotate the jack-handle assembly clockwise to
raise the spare tire into the storage area. Continue
to rotate the jack-handle assembly until you hear
the winch mechanism click three times. It cannot be
over tightened. Push against the tire several times to
be sure it is held securely in place.
Jacking Instructions
WARNING!
Carefully follow these tire changing
warnings to help prevent personal injury
or damage to your vehicle:
 Always park on a firm, level surface as far from
the edge of the roadway as possible before rais-
ing the vehicle.
 Turn on the Hazard Warning flasher.
 Block the wheel diagonally opposite the wheel
to be raised.
 Set the parking brake firmly and set an auto-
matic transmission in PARK.
 Never start or run the engine with the vehicle
on a jack.
 Do not let anyone sit in the vehicle when it is on
a jack.
 Do not get under the vehicle when it is on a
jack.
(Continued)
(fig. 145)Spare Tire Retainer 195
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Page 214 of 267

CavityCartridge
Fuse Mini-Fuse DescriptionF127 20 Amp
Yellow Trailer Tow – If Equipped
F128 15 Amp
Blue Radio
F129 15 Amp
Blue Video/DVD – IfEquipped
F130 15 Amp
Blue Climate
Control/InstrumentPanel
F131 10 Amp
Red Passenger
Assistance/Hands
Free System – IfEquipped
F132 10 Amp
Red Tire PressureModule
F133 10 Amp
Red Spare UNDERHOOD FUSES (POWER
DISTRIBUTION CENTER)
The power distribution center is located in the engine
compartment. (fig. 161)
Cavity
Cartridge
Fuse Mini-Fuse DescriptionF101 60 Amp
Yellow Interior Power
Distribution CenterRail
F102 60 Amp
Yellow Interior Power
Distribution CenterRail
F103 60 Amp
Yellow Interior Power
Distribution CenterRail
F105 60 Amp
Yellow Interior Power
Distribution Center
Rail Ignition Run
Relay
(fig. 161)
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Page 217 of 267

FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand, or snow, it
can often be moved by a rocking motion. Turn your
steering wheel right and left to clear the area around
the front wheels. Then shift back and forth between
DRIVE/1st and REVERSE. Using the least accelerator
pedal pressure to maintain the rocking motion without
spinning the wheels is most effective.
Racing the engine or spinning the wheels
may lead to transmission overheating
and failure. Allow the engine to idle with
the shift lever in NEUTRAL for at least one min-
ute after every five rocking-motion cycles. This
will minimize overheating and reduce the risk of
transmission failure during prolonged efforts to
free a stuck vehicle.
NOTE: If your vehicle is equipped with
Traction Control, turn the system OFF be-
fore attempting to “rock” the vehicle. Refer
to “Electronic Stability Program (ESP)” in
“Knowing Your Vehicle” for further information.
 When “rocking” a stuck vehicle by mov-
ing between DRIVE/1st and REVERSE, do
not spin the wheels faster than 24 km/h,
or drivetrain damage may result .
 Revving the engine or spinning the wheels too
fast may lead to transmission overheating and
failure. It can also damage the tires. Do not spin
the wheels above 48 km/h while in gear (no trans-
mission shifting occurring).
WARNING!
Fast spinning tires can be dangerous.
Forces generated by excessive wheel
speeds may cause damage, or even failure, of the
axle and tires. A tire could explode and injure
someone. Do not spin your vehicle's wheels faster
than 48 km/h or for longer than 30 seconds
continuously without stopping when you are
stuck and do not let anyone near a spinning
wheel, no matter what the speed.
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Page 219 of 267

REAR TOW EYE USAGE
The rear tow eye receptacle is located behind a door,
located on the left rear bumper fascia.
To install the tow eye, open the door using the vehicle
key or a small screwdriver, and thread the tow eye into
the receptacle.
Insert the flat end of the jack handle through the eye
and tighten, refer to “Jacking and Tire Changing” for
further information. The tow hook must be fully seated
to the attaching bracket through the lower front fascia
as shown. If the tow hook is not fully seated to the
attaching bracket, the vehicle should not be towed.
(fig. 164)IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate
action.
• On the highways — Slow down.
• In city traffic — While stopped, put the transmission
in NEUTRAL, but do not increase engine idle speed.
Driving with a hot cooling system could
damage your vehicle. If the temperature
gauge reads “H,” safely pull over and stop
the vehicle. Idle the vehicle with the A/C turned
off until the pointer drops back into the normal
range. If the pointer remains on the “H,” and you
hear continuous chimes, turn the engine OFF im-
mediately, and call for service.
NOTE: There are steps that you can take to slow
down an impending overheat condition:
• If your air conditioner (A/C) is on, turn it off. The
A/C system adds heat to the engine cooling system and
turning the A/C off can help remove this heat.
• You can also turn the temperature control to maxi-
mum heat, the mode control to floor and the blower
control to high. This allows the heater core to act as a
supplement to the radiator and aids in removing heat
from the engine cooling system.
(fig. 164) Rear Tow Eye Installed
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Page 220 of 267

WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam
from your radiator. If you see or hear steam
coming from under the hood, do not open the
hood until the radiator has had time to cool.
Never try to open a cooling system pressure cap
when the radiator or coolant bottle is hot .
TOWING A DISABLED VEHICLETowing Condition Wheels OFF The Ground MANUAL TRANSMISSION
Flat Tow NONE • Trans in NEUTRAL
• Ignition key in ACC
Wheel Lift Or Dolly Tow Rear
NO
Front OK
Flatbed ALL BEST METHOD
Proper towing or lifting equipment is required to pre-
vent damage to your vehicle. Use only tow bars and
other equipment designed for the purpose, following
equipment manufacturer’s instructions. Use of safety
chains is mandatory. Attach a tow bar or other towing
device to main structural members of the vehicle, not
to bumpers or associated brackets. State and local laws
applying to vehicles under tow must be observed. If you must use the accessories (wipers, defrosters,
etc.) while being towed, the ignition must be in the
ON/RUN position, not the ACC position.
213
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Page 222 of 267

SERVICING AND CARE
MAINTENANCE SCHEDULE
Required Maintenance IntervalsThousands of kilometers 30 60 90 120 150 180
Months 24 48 72 96 120 144
Check tire condition/wear and adjust pressure if required. • • • • • •
Check lighting system operation (headlights, direction indicators,
hazard lights, passenger compartment lights, instrument panel
warning lights, etc.). • • • • • •
Check windshield wiper/washer operation. • • • • • •
Check the position/wear of the windshield/rear window wiper
blades. • • • • • •
Check condition and wear of front disc brake pads and operation
of pad wear indicator. • • • • • •
Check rear disc brake pad condition and wear. • • • • • •
Conditions and visual check: bodywork exterior, underbody
protection, pipes and hoses (exhaust - fuel system - braking
system), rubber elements (boots - sleeves - etc.), CV joints, front
suspension, tie rod ends and boot seals, and replace if necessary. • • • • • •
Check cleanliness of hood latches, as well as cleanliness and
lubrication of linkages. • • • • • •
Check all fluid levels (engine coolant, brake/hydraulic clutch fluid,
windshield washer fluid, battery fluid, etc.), add if necessary. • • • • • •
Check the parking brake lever travel and adjust it, if necessary. • • • • • •
Check exhaust fumes/emissions. • • • • • •
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Page 223 of 267

Thousands of kilometers30 60 90 120 150 180
Months 24 48 72 96 120 144
Check battery charge status and possibly recharge. • • • • • •
Check engine control system operation (via diagnostic socket). • • • • • •
Visually inspect the condition of the auxiliary drive belt. • •
Replace auxiliary drive belts. •
Check timing belt conditions. • •
Replace the timing belt (*). •
Replace fuel filter (Or at least change every 24 months). • • •
Replace air filter cartridge (Or at least change every 24 months). • • •
Change engine oil and oil cartridge (**) (***).
Change brake fluid. • • •
Change pollen filter. • • • • • •
* Regardless of the distance covered, the timing belt
must be changed every 4 years for particularly demand-
ing use (cold climates, city driving, long periods of
idling) or at least every 5 years.
** If the car is used for less than 10 000 km per year, it
is necessary to replace engine oil and cartridge every
12 months. *** The actual interval for replacement of engine oil
and cartridge depends by vehicle usage conditions and
is shown through a gauge or a message (if available) on
the dashboard or at least every 24 months.
Failure to perform the required mainte-
nance items may result in damage to the
vehicle.
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Page 224 of 267

Regular Checks
Every 1,000 km or before long journeys, check and top
up the following if necessary:
• engine coolant fluid, brake fluid, windshield washerfluid and power steering fluid;
• tire pressure and condition;
• operation of lighting system (headlights, direction indicators, hazard lights, etc.);
• operation of the windshield wiper/washer system, position and wear of windshield/rear window wiper
blades;
• Check and add, if required, the engine oil level every 3,000 km.
Use Of The Car Under Heavy Conditions
If you use the car mainly under one of the followingconditions:
• trailer or caravan towing;
• dusty roads;
• short (less than 7-8 km) and repeated journeys in sub-zero temperatures;
• frequent engine idling, travelling long distances at low speeds or long term inactivity, perform the following
inspections more frequently than shown on the
Maintenance Schedule;
• check front disc brake pad condition and wear;
• check cleanliness of hood latches, as well as cleanli- ness and lubrication of linkages; • visually inspect the conditions of: engine, transmis-
sion, pipes and tubes (exhaust - fuel - brakes), rubber
parts (boots, sleeves, etc.);
• check battery charge and liquid level (electrolyte);
• visually inspect the condition of auxiliary drive belts;
• check and if necessary change engine oil and oil filter;
• check pollen filter and replace it, if required;
• check air filter and replace, if required.
• check fuel filter and replace, if required.
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Page 225 of 267

ENGINE COMPARTMENT — 2.0L DIESEL (fig. 165)(fig. 165)1 — Engine Coolant Reservoir 5 — Brake Fluid Reservoir
2 — Power Steering Fluid Reservoir 6 — Totally Integrated Power Module (Fuses)
3 — Engine Oil Fill 7 — Air Cleaner Filter
4 — Engine Oil Dipstick 8 — Washer Fluid Reservoir
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Page 226 of 267

MAINTENANCE PROCEDURES
The pages that follow contain therequiredmainte-
nance services determined by the engineers who de-
signed your vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components
which may require servicing or replacement in the
future.
 Failure to properly maintain your ve-
hicle or perform repairs and service when
necessary could result in more costly re-
pairs, damage to other components or negatively
impact vehicle performance. Immediately have
potential malfunctions examined by an autho-
rized dealership or qualified repair center.
 Your vehicle has been built with improved fluids
that protect the performance and durability of
your vehicle and also allow extended mainte-
nance intervals. Do not use chemical flushes in
these components as the chemicals can damage
your engine, transmission, power steering or air
conditioning. Such damage is not covered by the
New Vehicle Limited Warranty. If a flush is needed
because of component malfunction, use only the
specified fluid for the flushing procedure. ENGINE OIL
Checking Oil Level – 2.0L Diesel Engine
To assure proper engine lubrication, the engine oil
must be maintained at the correct level. Check the oil
level at regular intervals, such as every fuel stop.
The best time to check the engine oil level is about five
minutes after a fully warmed engine is shut off or
before starting the engine after it has sat overnight.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Maintain
the oil level between the MIN and MAX markings on
the dipstick. Adding 1.0 qt (1.0 l) of oil when the
reading is at the MIN mark will result in a MAX reading
on these engines.
Change Engine Oil – 2.0L Diesel Engine
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Engine Oil Viscosity – 2.0L Diesel Engine
For best performance and maximum protection under
all types of operating conditions, the manufacturer
recommends Fully Synthetic Low Ash 5W-30 engine
oils that meet the requirements of FIAT 9.55535-S1
spec and ACEA C1/C2.
Materials Added To Engine Oil
Do not add any supplemental materials, other than leak
detection dyes, to the engine oil. Engine oil is an
engineered product and its performance may be im-
paired by supplemental additives.
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