diff oil FIAT FULLBACK 2016 1.G User Guide

Thousand of miles9 182736455463728190
Thousand of kilometers15 30 45 60 75 90 105 120 135 150
Years12345678910
Check the brake and clutch pedal play●●●●●●●●●●
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually inspect conditions and check the
tension of the toothed timing drive belts●●●●● ●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●● ●●● ●●
Change front and rear differential oil (5)●●
Change rear limited slip differential oil
(where present) (6)●●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●●● ●●●●
Change transfer case oil (8)●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(7)
(5) To be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 40,000 km.
(6) To be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 20,000 km.
(8)To be done only on a mileage basis.
(7) The belt should only be replaced if damage/wear is found during the periodic inspection.
228
SERVICING AND MAINTENANCE

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Check handbrake lever travel and adjust, if
necessary●●●●●●●●●●
Check the brake and clutch pedal play●●●●●●●●●●
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●●●●●● ●●
Change front and rear differential oil (10)●
Change rear limited slip differential oil
(where present) (11)●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●●●●●●●
Change transfer case oil (8)●
Change engine oil and replace oil filter●●●●●●●●●●
Replace accessory drive belts(3)
(10) to be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 40,000 km.
(11) to be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 20,000 km.
(8) to be done only on a mileage basis, independently of the time.
(3) The belt should only be replaced if damage/wear is found during the periodic inspection.
233

Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Visually inspect the integrity of the
suspension system components and their
fixings
●●●●●●●●●●
Check handbrake lever travel and adjust, if
necessary●●●●●●●●●●
Check the brake and clutch pedal play●●●●●●●●●●
Visually inspect conditions and check the
tension of the accessory drive belts●●●●●●●●●●
Visually inspect conditions and check the
tension of the toothed timing drive belts●●●● ●●●●
Visually check for any fluid leaks from the
front and rear differentials (if leaks are found,
check the oil level)
●●●●●●● ●●
Change front and rear differential oil (10)●
Change rear limited slip differential oil
(where present) (11)●●
Visually check for any fluid leaks from the
transfer case (if leaks are found, check the
oil level)
●●●●●●●●●
(10) to be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 40,000 km.
(11) to be done only on a mileage basis, independently of the time. In case of heavy use, it is recommended to change every 20,000 km.
238
SERVICING AND MAINTENANCE

The engine oil used has a significant
effect on the engine’s performance,
service life and startability. Be sure to
use oil of the recommended quality and
appropriate viscosity. All engines
consume a certain amount of oil during
normal operation. Therefore, it is
important to check the oil level at
regular intervals or before starting a
long trip.
1. Park the car on a horizontal surface.
2. Switch off the engine.
3.Wait a few minutes.
4. Remove the dipstick and wipe it with
a clean cloth.
5. Reinsert the dipstick as far as it
goes.
6. Remove the dipstick and read the oil
level, which should always be within the
range indicated.
7. If the oil level is below the specified
limit, remove the cap located on the
cylinder head cover and add enough oilto raise the level to within the specified
range. Do not overfill to avoid engine
damage. Be sure to use the specified
engine oil and do not mix various types
of oil.
8. After adding oil, close the cap
securely.
9. Confirm the oil level by repeating
step 4 to 6.
NOTE Check or refill the oil according
to the following manner.
When the oil level is checked in step
6 above, check it on a low side of the
dipstick because it is different in
appearance of oil level in the two sides
of the dipstick.
On vehicles without diesel particulate
filter (DPF), the oil level should be within
the range (A) to (B) on the dipstick.
On vehicles with DPF, the oil level
should be within the range (A) to (C) (oil
replacement indication mark) on the
dipstick. If the oil level is beyond the oil
replacement indication mark (C),
replace the oil as soon as possible.
Then, the oil should be refilled to the
maximum level (B).
On vehicle with DPF, the engine oil
will be increased due to a few of the
fuel gets mixed in the engine oil when
the DPF regenerates to burn away the
PM (particulate matter). However, it
does not indicate a malfunction.
The engine oil will deteriorate rapidly ifthe vehicle is subjected to severe
conditions, requiring earlier oil
replacement. Please refer to the
maintenance schedule.
Selection of engine oil —
Petrol-powered and Diesel-
powered vehicles
Refer to “Refill capacities” under
Technical Specifications.
WARNING
315)If the engine oil is being topped up,
wait for the engine to cool down before
loosening the filler cap, particularly for
vehicles with aluminium cap (where
provided). WARNING: risk of burns!
394AHA102654
246
SERVICING AND MAINTENANCE

Snow tyres
183)
The use of snow tyres is recommended
for driving on snow and ice. To preserve
driving stability, mount snow tyres of the
same size and tread pattern on all four
wheels. Snow tyres worn more than 50
% are no longer suitable for use as
snow tyres. Snow tyres which do not
meet specifications must not be used.
The laws and regulations concerning
snow tyres (driving speed, required use,
type, etc.) vary. Find out and follow the
laws and regulations in the area you
intend to drive.
If flange nuts are used on your vehicle,
change to tapered nuts when steel
wheels are used.
Tyre chains
343)
184) 185) 186) 187) 188) 189) 190) 191)
It is recommended that snow chains
are carried in snow regions and fitted
when required to the rear wheels.
On 4WD vehicles in which the driving
power is distributed preferentially to the
rear wheels, ensure that the tyre chains
are fitted on the rear.
The tyres fitted to your vehicle as
original equipment allow you to fit tyre
chains if they are required. When
replacing your tyres, check with the tyre
distributor or manufacturer if the fitting
of tyre chains will be detrimental to the
tyres being purchased.
Always follow the chain manufacturer’s
instructions when fitting the chains.
The laws and regulations concerning
the use of tyre chains vary. Find out and
follow the laws and regulations in
driving area. In most countries, it is
prohibited by the law to use tyre chains
on roads without snow.
WARNING
339)Driving with tyres that are worn,
damaged or improperly inflated can lead to
a loss of control or blow out of the tyres
which can result in a collision with serious
or fatal injury.340)Remember that the road holding
qualities of your vehicle also depend on the
correct inflation pressure of the tyres.
341)If the pressure is too low, the tyre will
overheat and could be seriously damaged.
342)Never submit alloy rims to repainting
treatments requiring the use of
temperatures exceeding 150°C. The
mechanical properties of the wheels could
be impaired.
343)DO NOT use a jack when fitting the
chains, as in the conditions, the tyres may
slip on the icy road causing the vehicle to
slip off the jack.
IMPORTANT
178)Always use tyres of the same size,
same type, and same brand, and which
have no wear differences. Using tyres of
different size, type, brands or degree of
wear, will increase the differential oil
temperature, resulting in possible damage
to the driving system. Further, the drive
train will be subjected to excessive loading,
possibly leading to oil leakage, component
seizure, or other serious faults.
179)Avoid using different size tyres from
the one listed and the combined use of
different types of tyres, as this can affect
driving safety.
180)Even if a wheel has the same rim size
and offset as the specified type of wheel,
its shape may prevent it from being fitted
correctly. Consult a Fiat dealership before
using wheels that you have.
A
411AA0002552
263

No. Items Quantity Lubricants
Transfer oil5M/T with Intercooler 2.5 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5M/T without Intercooler 2.3 litres
6M/T, 5A/T Super select 4WD II 1.34 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16 6M/T, 5A/T Easy select 4WD 1.15 litres
Differential oil2WD 1.5 litresTUTELA TRANSMISSION AXLE Z
Contractual Technical Reference
N°F002.A16 2WD HIi-Rider 2.3 litres
4WD Front 1.2 litres
TUTELA TRANSMISSION AXLE Z-LS
Contractual Technical Reference
N°F003.A16 4WD Rearwithout intercooler1.8 litres
2.3 litres
(2)
with intercooler 2.3 litres
Refrigerant (Air conditioning) 500-540 g
(2) Optional
294
TECHNICAL SPECIFICATIONS

Nr. Item Quantity Lubricants
Transfer oil5 M/T With Intercooler 2.5 litresTUTELA TRANSMISSION GEARSYNTH
Z3Contractual Technical Reference
N°F001.A16 5 M/T Without Intercooler 2.3 litres
6 M/T, 5 A/T
Super select 4WD II1.34 litres
TUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16 6 M/T, 5 A/T
Easy select 4WD1.15 litres
Differential oil 2WD2WD 1.5 litresTUTELA TRANSMISSION AXLE Z
Contractual Technical Reference
N°F002.A16 2WD Hi-Rider 2.3 litres
Differential oil 4WDFront 1.2 litres
TUTELA TRANSMISSION AXLE Z-LS
Contractual Technical Reference
N°F003.A16 Rear — without intercooler 1.8 litres
Rear — with intercooler 2.3 litres
Refrigerant 500–540 gr
297

No. Items Quantity Lubricants
4 Power steering fluid As requiredTUTELA GI/ZContractual Technical
Reference N°F001.A16
6 Engine oilOil pan 4.0 litres
SELENIA MULTIPOWER C3Contractual
Technical Reference N° F129.F11
Oil filter 0.3 litres
7 Washer fluid 4.2 litres
Manual transmission oil 2WD 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16 Manual transmission oil 4WD 2.2 litres
Transfer oil 2.3 litresTUTELA TRANSMISSION GEARSYNTH
Z4Contractual Technical Reference
N°F002.A16
Differential oil2WD 1.5 litresTUTELA TRANSMISSION AXLE Z
Contractual Technical Reference
N°F002.A16 2WD Hi Rider 1.8 litres
4WDFront
1.2 litresTUTELA TRANSMISSION AXLE Z-LS
Contractual Technical Reference
N°F003.A16 Rear
1.8 litres
Refrigerant (Air conditioning) 500 540 gr
299

FLUIDS AND LUBRICANTS
Product specifications
Your vehicle is equipped with an engine oil that has been thoroughly developed and tested in order to meet the requirements of
the Scheduled Servicing Plan.
Constant use of the prescribed lubricants guarantees the fuel consumption and emission specifications. Lubricant quality is
crucial for engine operation and duration.
Lubricant Characteristics SpecificationOriginal Fluids and
LubricantsReplacement interval
Engine oil
With DPF
Without DPFSAE 5W-30
ACEA C39.55535-S3
or MS-11106SELENIA MULTIPOWER C3
Contractual Technical
Reference N° F129.F11According to Scheduled
Servicing Plan
If lubricants compliant with the required specifications are not available, products that comply with the minimum required
characteristics can be used for topping up; in this case optimal performance of the engine is not guaranteed.
192)
300
TECHNICAL SPECIFICATIONS
IMPORTANT
192)The use of products with specifications different than those indicated above could cause damage to the engine that is not covered by
the warranty.

Lubricant Characteristics SpecificationOriginal Fluids and
LubricantsApplications
Lubricants and greases
for drive transmissionSynthetic lubricant ATF 9.55550-AV 6TUTELA TRANSMISSION
GI/PA
Contractual Technical
Reference N°F001.A16Automatic transmission
fluid
Synthetic lubricant SAE
75W-80 API GL-39.55550-MZ 9TUTELA TRANSMISSION
GEARSYNTH Z3
Contractual Technical
Reference N°F001.A16Manual transmission and
transfer oil for 5M/T
Synthetic lubricant SAE
75W-80 API GL-49.55550-MZ 10TUTELA TRANSMISSION
GEARSYNTH Z4
Contractual Technical
Reference N°F002.A16Manual Transmission and
transfer oil for 6M/T
Synthetic lubricant SAE
75W-80 API GL-49.55550-MZ 10TUTELA TRANSMISSION
GEARSYNTH Z4
Contractual Technical
Reference N°F002.A16Transfer oil for A/T
Synthetic lubricant SAE
80 API GL-59.55550-DA 12TUTELA TRANSMISSION
AXLE Z
Contractual Technical
Reference N°F002.A16Differential oil for 2WD and
4WD without multi plate
type LSD
Synthetic lubricant SAE
80 API GL-59.55550-DA 13TUTELA TRANSMISSION
AXLE Z-LS
Contractual Technical
Reference N°F003.A16Differential oil for 4WD
with multi plate type LSD
301