4d56 FIAT FULLBACK 2016 1.G Owners Manual

Switch
positionVehicle condition
Single Cab
Switch
position
0Driver only
Switch
position
2Driver + Full luggage loading
(Diesel-powered vehicles
4D56 without intercooler)
Switch
position
3Driver + Full luggage loading
(Diesel-powered vehicles
4D56 with intercooler)
Switch
positionVehicle condition
Double Cab
Switch
position
0Driver only
Switch
position
3Driver + Full luggage loading
4WD vehicles for South Africa
(Except for vehicles with high
intensity discharge headlamps)
(Except for vehicles for South
Africa or Gulf countries)
Diesel-powered vehicles
4N15 with high intensity
discharge headlamps and
17 inch tyre (Except for vehicles
for South Africa or Gulf
countries)
Switch
position
4Driver + Full luggage loading
2WD vehicles for South Africa
(Vehicles for Gulf countries)
Diesel-powered vehicles
4D56 with high intensity
discharge headlamps (Except
for vehicles for South Africa or
Gulf countries)
Diesel-powered vehicles
4N15 with high intensity
discharge headlamps and
16 inch tyre (Except for vehicles
for South Africa or Gulf
countries)
TURN SIGNAL LEVER
The turn-signal lamps flash when the
lever is operated (with the ignition
switch or the operation mode is in ON).
At the same time, the turn-signal
indicator flashes.
A — Turn-signals: when making a
normal turn, use position (A). The lever
will return automatically when cornering
is completed.
B — Lane change signals: when
moving the lever to (B) slightly to
change a lane, the turn-signal lamps
and indicator lamp in the instrument
cluster will only flash while the lever is
operated. Also, when you move the
lever to (B) slightly then release it, the
turn-signal lamps and indicator lamp in
the instrument cluster will flash three
times.
65AA0061205
43

RUNNING-IN RECOMMENDATIONS
During the running-in period for the first 1,000 km, it is advisable to drive your new vehicle using the following precautions as a
guideline to aid long life as well as future economy and performance.
Do not race the engine at high speeds.
Avoid rapid starting, accelerating, braking and prolonged high-speed running.
Keep to the running-in speed limit shown below. Please note that the legal speed limits displayed must be adhered to.
Do not exceed loading limits.
Refrain from towing a trailer.
Vehicles with M/T
2WD Models
Shift point Speed limit
Petrol powered
vehiclesDiesel powered vehicles
4N15 4D56 Without intercooler 4D56 With intercooler
1st gear 25 km/h 20 km/h 20 km/h 20 km/h
2nd gear 50 km/h 40 km/h 40 km/h 40 km/h
3rd gear 75 km/h 65 km/h 65 km/h 65 km/h
4th gear 105 km/h 95 km/h 90 km/h 95 km/h
5th gear 125 km/h 120 km/h 105 km/h 120 km/h
6th gear — 145 km/h — —
135

4WD Models
Shift pointSpeed limitPetrol powered vehicles
2H, 4H 4L
1st gear 25 km/h 10 km/h
2nd gear 50 km/h 25 km/h
3rd gear 80 km/h 40 km/h
4th gear 105 km/h 55 km/h
5th gear 125 km/h 65 km/h
6th gear — —
Shift pointSpeed limitDiesel powered vehicles
4N15 4D56 without intecooler 4D56 with intecooler
2H, 4H 4L 2H, 4H 4L 2H, 4H 4L
1st gear 20 km/h 5 km/h 20 km/h 10 km/h 20 km/h 10 km/h
2nd gear 40 km/h 15 km/h 40 km/h 20 km/h 40 km/h 20 km/h
3rd gear 65 km/h 25 km/h 65 km/h 30 km/h 65 km/h 35 km/h
4th gear 95 km/h 35 km/h 85 km/h 45 km/h 100 km/h 50 km/h
5th gear 120 km/h 45 km/h 100 km/h 50 km/h 125 km/h 65 km/h
6th gear 145 km/h 55 km/h — — — —
136
STARTING AND DRIVING

Vehicles with A/T
Shift pointSpeed limit
4D56
2WDVehicles with Easy select 4WD Vehicles with Super select 4WD II
2H, 4H 4L 2H, 4H, 4HLc 4LLc
1st gear 25 km/h 25 km/h 10 km/h 25 km/h 10 km/h
2nd gear 45 km/h 45 km/h 15 km/h 45 km/h 15 km/h
3rd gear 70 km/h 70 km/h 25 km/h 70 km/h 25 km/h
4th gear 95 km/h 95 km/h 35 km/h 95 km/h 35 km/h
5th gear 135 km/h 135 km/h 50 km/h 135 km/h 50 km/h
Shift pointSpeed limit
4N15
Vehicles with Easy select 4WD Vehicles with Super select 4WD II
2H, 4H 4L 2H, 4H, 4HLc 4LLc
1st gear 20 km/h 5 km/h 20 km/h 5 km/h
2nd gear 40 km/h 15 km/h 40 km/h 15 km/h
3rd gear 60 km/h 20 km/h 60 km/h 20 km/h
4th gear 85 km/h 30 km/h 85 km/h 30 km/h
5th gear 120 km/h 45 km/h 120 km/h 45 km/h
75)
137

Possible driving speed
Avoid shifting down at high speed, as this may cause excessive engine speed (the tachometer needle into the red zone) and
damage the engine.
2WD models
Shift point Speed limit
Petrol-powered
vehiclesDiesel-powered vehicles
4N15 4D56 without intercooler 4D56 with intercooler
1st gear 40 km/h 30 km/h 30 km/h 30 km/h
2nd gear 75 km/h 60 km/h 60 km/h 60 km/h
3rd gear 115 km/h 100 km/h 100 km/h 100 km/h
4th gear 160 km/h 140 km/h 135 km/h 145 km/h
5th gear — 185 km/h — —
Vehicles with 5 M/T, use 5th gear whenever vehicle speed allows, for maximum fuel economy.
Vehicles with 6 M/T, use 6th gear whenever vehicle speed allows, for maximum fuel economy.
4WD models
Shift pointSpeed limit
Petrol-powered vehicles
2H, 4H 4L
1st gear 40 km/h 20 km/h
2nd gear 75 km/h 40 km/h
3rd gear 120 km/h 60 km/h
4th gear 160 km/h 85 km/h
5th gear — —
147

Shift pointSpeed limit
Diesel-powered vehicles
4N15 4D56 without intercooler 4D56 with intercooler
2H, 4H 4L 2H, 4H 4L 2H, 4H 4L
1st gear 30 km/h 10 km/h 30 km/h 15 km/h 30 km/h 15 km/h
2nd gear 60 km/h 20 km/h 60 km/h 30 km/h 60 km/h 30 km/h
3rd gear 100 km/h 35 km/h 95 km/h 50 km/h 100 km/h 55 km/h
4th gear 140 km/h 55 km/h 130 km/h 65 km/h 150 km/h 75 km/h
5th gear 185 km/h 70 km/h — — — —
Vehicles with 5 M/T, use 5th gear whenever vehicle speed allows, for maximum fuel economy.
Vehicles with 6 M/T, use 6th gear whenever vehicle speed allows, for maximum fuel economy.
WARNING
205)Depress the clutch pedal fully to
change gear correctly. It is therefore
essential that there is nothing under the
pedals: make sure the mats are lying flat
and do not get in the way of the pedals.
IMPORTANT
87)Do not put the gearshift lever into the
reverse position while the vehicle is moving
forward. Doing so could damage the
transmission.
88)Do not rest your foot on the clutch
pedal while driving as this will cause
premature clutch wear or damage.89)Do not coast in the “N” (Neutral)
position.
90)Do not use the gearshift lever as a hand
rest, because this can result in premature
wear of the transmission shift forks.
91)Do not depress the gearshift lever
when moving it to any position other than
the “R” (Reverse) position. If you always
depress the gearshift lever when moving it,
you could unintentionally move the gearshift
lever to the “R” (Reverse) position and
cause an accident and/or a transmission
fault.
148
STARTING AND DRIVING

IF THE VEHICLE
BREAKS DOWN
If the vehicle breaks down on the road,
move it to the shoulder and use the
hazard warning flashers and/or the
warning triangle etc. Refer to “Hazard
warning flasher switch”.
If the engine stops/fails
Vehicle operation and control are
affected if the engine stops. Before
moving the vehicle to a safe area, be
aware of the following:
The brake booster becomes
inoperative and the pedal effort will
increase. Press down the brake pedal
harder than usual.
Since the power steering system is
no longer operative, the steering wheel
feels heavy when turning it.
EMERGENCY
STARTING
231) 232) 233) 234) 235) 236) 237) 238) 239) 240) 241) 242)
243) 244) 245) 246) 247)
If the engine cannot be started because
the battery is weak or dead, the battery
from another vehicle can be used with
jumper cables to start the engine.
1. Get the vehicles close enough so the
jumper cables can reach, but be sure
the vehicles aren’t touching each other.
2. Turn off all lamps, heater and other
electrical loads.
3. Set the parking brake firmly on each
vehicle. Put an automatic transmission
in “P” (PARK) or a manual transmission
in “N” (Neutral). Stop the engine.
4. Make sure battery electrolyte is at the
proper level. Refer to “Battery”.
5. Connect one end of one jumper
cable (1) to the positive (+) terminal of
the discharged battery (A), and the
other end (2) to the positive (+) terminal
of the booster battery (B).
Connect one end of the other jumper
cable (3) to the negative (−) terminal of
the booster battery (B), and the other
end (4) to the engine block of the
vehicle with the discharged battery at
the point farthest from the battery.
NOTE Open the terminal cover before
connecting the jumper cable to the
positive (+) terminal of the battery. Refer
to “Battery”.Petrol-powered vehicles
Diesel-powered vehicles 4D56
A
B
1
4
23
283AHA102045
A
B
1
423
284AHA102058
185

Position lamps
1. When replacing the bulb on the left
side of the vehicle, remove the clip (A)
holding down the washer tank spout
and move the spout towards the rear of
the vehicle.
2. When replacing the bulb on the right
side of the vehicle in case of
petrol-powered vehicles,
diesel-powered vehicles (4D56), remove
the bolt (B) holding down the power
steering fluid reservoir tank and move
the tank towards the rear of the vehicle.3. Turn the bulb socket anticlockwise to
remove it. And remove the bulb from
the socket by pulling out.
4. To install the bulb, perform the
removal steps in reverse.Front turn-signal lamps
Except for vehicles with high
intensity discharge headlamps
1. When replacing the bulb on the left
side of the vehicle, remove the clip (A)
holding down the washer tank spout
and move the spout towards the rear of
the vehicle.
2. When replacing the bulb on the right
side of the vehicle in case of
petrol-powered vehicles,
diesel-powered vehicles (4D56), remove
the bolt (B) holding down the power
steering fluid reservoir tank and move
the tank towards the rear of the vehicle.
A
360AHA103967
11
361AHA103970
362AHA102801
A
363AHA103967
216
IN CASE OF EMERGENCY

3. Turn the bulb socket anticlockwise to
remove it. And remove the bulb from
the socket by turning it anticlockwise
while pressing in.
3. To install the bulb, perform the
removal steps in reverse.Vehicles with high intensity
discharge headlamps
1. When replacing the bulb on the left
side of the vehicle, remove the clip (A)
holding down the washer tank spout
and move the spout towards the rear of
the vehicle.
2. When replacing the bulb on the right
side of the vehicle in case of
petrol-powered vehicles,
diesel-powered vehicles (4D56), remove
the bolt (B) holding down the power
steering fluid reservoir tank and move
the tank towards the rear of the vehicle.3. Turn the bulb socket anticlockwise to
remove it. And remove the bulb from
the socket by turning it anticlockwise
while pressing in.
3. To install the bulb, perform the
removal steps in reverse.
11
364AHA103970
365AHA102814
A
366AHA103967
11
367AHA103970
368AHA102827
217

DIESEL ENGINE 4D56
Thousands of miles6 121825313743505662
Thousands of kilometers or10 20 30 40 50 60 70 80 90 100
Years12345678910
Check tyre conditions/wear and adjust
pressure, if necessary●●●●●●●●●●
Check operation of lighting system
(headlights, direction indicators, hazard
warning lights, boot, passenger
compartment, glove compartment,
instrument panel warning lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels
(1)●●●●●●●●●●
Check battery condition●●●●●●●●●●
Change engine coolant(13)
Adjust the tappet clearance (where there is
no hydraulic clearance adjustment)
●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check
supply/engine management systems
operation, emissions and, for
versions/markets, where provided, engine
oil degradation
●●●●●●●●●●
(1) Always only use the liquids shown in the handbook for topping up after having checked that the system is not damaged.
(13) The engine coolant should be changed every two years or 40,000 km.
235