brakes FIAT MAREA 2000 1.G Workshop Manual

Marea-Marea Weekend
2000 range (§)
Introduction
Product characteristics FL Group
OO.o
Name of
product
Description
International designation Application
SELENIA 20K
Synthetic SAE 10W40 multigrade engine oil.
Exceeds specifications ACEA A3-96/CCMC G5 and API
SJ
SELENIA
PERFORMER
Synthetic SAE 5W-30 multigrade engine oil. Exceeds
specifications ACEA A1 and API SJ
Temperatures below
- 20°C
SELENIA
Turbo Diesel
Synthetic SAE 10W40 multigrade engine oil
Exceeds specifications ACEA B3 and API CD
SELENIA
WR DIESEL
Synthetic SAE 5W-40 multigrade engine oil. Exceeds
specifications ACEA B3 and API CF
Temperatures below
- 15°C
TUTELA CAR
ZC 75 SYNTH
SAE 75W-80 EP oil. Satisfies standards MIL-L-2105 D
LEV and API GL 5
Manual gearboxes and
differentials
TUTELA Gl/A «ATF DEXR0N II D LEV» SAE 10W type oil for hydraulic
power assisted steering
Hydraulic power as­
sisted steering
TUTELA GI/2 « ATF DEXRON II D LEV» SAE 10W type oil for auto­
matic transmissions
Automatic
gearboxes
TUTELA MRM2 Water repellant, lithium soap based grease containing
molybdenum disulphide, consistency NLGI = 2 Constant velocity joints
TUTELA TOP 4 Synthetic fluid NHTSA n° 116 D0T4, ISO 4925, SAE
J-1703 and CUNA NC 956-01
Hydraulic brakes and
hydraulically operated
clutches
DP1 Mixture of alcohol, water and surface active agents
CUNA NC 956-11
To be used undiluted
or diluted in windscreen
washer systems
Paraflu11
Anti-freeze for cooling systems with mono-ethylene gly­
col base
CUNA NC 956-16
Cooling circuits
Percentage to be used
50% up to -35°C
Diesel Mix Additive for diesel fuel with protective action for Die­
sel engines
To be mixed with die­
sel fuel (25 cc per 10
litres)
Copyright by Fiat Auto 9

Technical Data Marea
Braking system 2000 range ©
00.33
FRONT BRAKES
Values in mm
0
Disc
permitted
257
11.80-12.10
11.10
10.20
19.80-20.10
18.55
18.20
1
Brake
pads permitted 1.5
0 Shoe 0 54
jgg^^^^L^^ Master cylinder
*^i?f (pur jmp) 0 22.225 (7/8")
Brake servo
Iso-Vac 8"
pneumatic vacuum
acting on all four wheels
f j..J Distance of hydraulic
piston control rod
\ \ from master cylinder
—>4k- support plate
22,45 - 22,65
(*) For version with automatic transmission
REAR BRAKES
1
203.10 - 203.40
1 Drum 0 204.10
\ ^> permitted 204.70
l°\ /°] Shoes S .„ .
vwy <^ permitted 1.5
^^^J^ Cylinders 0 22.00
( Pressure
Reduction 1 regulators (•) 0.36 -
rat'° j Load proportioing
I valves (•) -0.36
(•) Not fitted on versions with ABS
36 Print n° 506.763/23

Marea Weekend
2000 range ©)
Technical Data
Braking system
FRONT BRAKES Values in mm
00.33
-«H«-s 0
0 Disc
permitted
257
19.80-20.10
18.55
18.20
1
Brake
pads allowed 1.5
0 Caliper 0 54
Master cylinder
(pump) 0 22.225 (7/8")
Brake servo
Iso-Vac 8"
pneumatic vacuum
acting on all four wheels
Distance of hydraulic pis­
ton push rod from master
L cylinder support plate
22.45 - 22.65
REAR BRAKES
228.30-228.60 228.30-228.60
0 | 229.30
v ^> permitted 230.00
Vol Joj Shoes S <C^ permitted 1.5
0 22.00
Load propor­
tioning valve
(•)
acting on rear wheels
Ratio
(reduction) 0.36
(•) Not fitted on versions with ABS
Copyright by Fiat Auto 37

Technical Data
Braking system
Marea- Marea Weekend
2000 range @>
00.33
FRONT BRAKES
M16v
Values in mm
0
Disc
permitted
283.800 - 284.200
21.800 - 22.100
20.55
20.20
1
Brake
pads allowed 1.5
£ Caliper 0 54
Master cylinder
(pump) 0 23.81 (15/16")
Brake servo
Iso-Vac 8" + 7"
pneumatic vacuum
acting on all four wheels
Distance of hydraulic pis­
ton push rod from master
L cylinder support plate
22.45 - 22.65
REAR BRAKES
0 II II Disc
0
allowed
240
10.80 + 11.10
10.10
9.20
Brake
"^s Pads allowed 1.5
0 Shoe 0 34
Load proportioning valve
(•)
Ratio (reduction)
acting on rear wheels
0.36
(•) Not fitted on versions with ABS
38 Print n° 506.763/23

Electrical equipment
Component location
Marea-Marea Weekend
2000 range ©
55.
ANTI-LOCKING BRAKING SYSTEM (ABS) AND FAILURE WARNING LIGHT
Component key
3 Power fusebox
4 Junction unit:
6 Instrument panel
8 Left front earth
10 Engine battery earth
11 Battery
12 Ignition switch
40 Brake lights control switch
88 Insufficient brake fluid level sensor
95 Connection between front cables/anti-
lock brakes A.B.S.
96 60A fuse protecting anti-lock brakes (A.B.S.)
174 Power earth for A.B.S.
176 Diagnostic socket for A.B.S.
177 Sensor on left front wheel (A.B.S.)
178 Sensor on left rear wheel (AB.S.)
179 Sensor on right front wheel (AB.S.)
180 Sensor on right rear wheel (AB.S.)
181 Electro-hydraulic control unit
375 Standardized diagnostic socket
3A Power fusebox
*CA95 CB n.d.
R n.d.
M n.d.
X n.d
.VN127
AR n.d.
.C n.d.
C n.d M n.d.
95 Connection between front cables/anti-lock brakes A.B.S. leads
LN 375
BN n.d.
*CA3A
BN 181
*CN 181
1 81 A.B.S. hydraulic control unit
9 M 180* 18 N n.d. *
10 V180* 19 R n.d. *
11 LN 95 20 RV95*
12 M 179* 21 BN 95*
13 B 179* 22 M 178*
14 M 177* 23 G 178*
15 C95* 24 LR 95*
16 N n.d. * 25 R 177*
17 Rn.d.*
4FQ68ML04
The cables involved in the wiring diagram are marked with an asterisk.
68 Print n° 506.763/23

Electrical equipment
Component location
Marea-Matea Weekend
2000 range ©
STANDARDIZED DIAGNOSTIC SOCKET CONNECTIONS
COMPONENT KEY
3
4
8
10
11
70
100
114
117
120A
181
190
193
195
253
267
268
333
375
Power fusebox
Junction unit
Left front earth
Engine battery earth
Battery
Connection between dashborad/front
cables
lock brakes A.B.S.
Alarm electronic control unit
Air bag electronic contol unit
Airbag/facia lead connections
Connection for air conditioning unit ca­
bles
A.B.S. electro-hydraulic control unit
Injection/ignition electronic control
(1998)
I.E. control unti earth
Injection/ignition electronic control
(1596)
Climate control system control unit
Automatic transmission control unit
Connection between automatic trans­
mission/front cables
I.E. control unit (JTD)
Standardized diagnostic socket
unit
unit
55.
70 Connection between dashborad/front cables
A1
A2 RN4C B1 C1 — M29 — AN4C B2 C2 — HR100B C3 AG n.d.* — HN 100B B4 C4 — LN100B — HG100B B5 C5 — CB100A — BN375* — HV 100B A6 B6 C7 — S100B — B375* — GV335 A7 B8 C8 — V100A — MNn.d. — RB 307 A8 C8 — N 8 — GN 195A
— VG 127 — V 328 A3 B3 — H100B — A4 — HL6A A5
A1 — RN120 A2 — VG120 A3 — H6B A4 — HL120 A5 — CB28A A6 — Rn.d. A7 — A34A A8 — N312
B1 C1 — M 310C — AN 120 B2 — V28A B3 — AG4I* B4 — AB4I B5 — BN120" B6 — B117* B7 — AN 120 B8 — RN315
C2 — HR28B C3 — HN28B C4 — HG28B C5 — HV28B C7 I — GV6B | JTD C8 — RB 312 TAXI C8 —I — GN6BQ
9B Connection between front cables/anti-lock brakes A.B.S.
* LN 375
BN n.d
CA3A
*CN 181
117 Connection between Air Bag/dashboard cables
Rn.d.
375 Standardized diagnostic socket
*BV100A
* BN 70
'LN95
The cables involved in the wiring diagram are marked with an asterisk.
78 Print n° 506.763/23

Electrical equipment
Connector blocks
Marea- Marea Weekend
2000 range ©
55.
90 Switch signalling handbrake applied
BN 28A
92A Electric sun-roof lead connection
92A Electric sun-roof lead connection QC Connection between front cables/anti-
5,0 lock brakes A.B.S.
C244C
R28C
LN 375
QC Power fues protecting anti-lock brakes
00 A.B.S. 97 Electric headlamp washer pump
Rn.d. N9
RN 13
R 11
98 Headlamp washer intermittent function
N8A.
VN 127
1 00A Alarm electronic control unit
G 105A
102 Print n° 506.763/23

nent
Key
55.
Component key
1 Left front light cluster
2 Right front light cluster
3 Power fusebox
4 Junction unit
5 Dipped headlamps relay feed
6 Instrument panel
7 Steering column switch unit
8 Left front earth
9 Right front earth
10 Engine battery earth
10A Bodyshell battery earth
11 Battery
12 Ignition switch
13 Connection between right/left front cables
14 Left number plate light bulb
15 Right number plate light bulb
16 Left rear light cluster
17S Right rear light cluster
18 Left rear earth
19 Right rear earth
20 Left front side direction indicator
21 Right front side direction indicator
22 Left facia earth
23 Hazard warning lights switch unit
24 Windscreen wiper motor
25 Electric windscreen/rearscreen washer pump
26 Windscreen wiper motor
28 Connection between dashboard/rear cables
29 Connection between front/fog light cables
30 Left fog light
31 Right fog light
32 Fog lamp control relay
34 Switch control panel
35 Connection between dashboard/left front
door cables
36 Connection between dashboard/right front
door cables
39 Heated rear windscreen
40 Brake lights control switch
41 Additional brake light
42 Right dashborad earth
43 Left headlamp alignment corrector actuator
44 Right headlamp alignment corrector actuaor
45 Headlamp alignment control unit
46 Left low tone horn
47 Right high tone horn
48 Radio receiver with clock
49 Left front tweeter speaker
50 Right front tweeter speaker
52 Speaker in right front door
53 Left rear speaker
54 Right rear speaker
55 Front/engine lead connection
56 Fuel gauge unit
57 Inertia switch
58 Control panel light dimmer
64 Glove compartment light bulb with built in
switch
65 Luggage compartment light
66 Electrically-adjustable door mirror contro
buttons
67 Left door mirror
68 Right door mirror
69 Cigar lighter
70 Connection between dashborad/front ca­
bles
73 Pushbutton unit for front electric windows
on left arm-rest
74 Pushbutton unit for right front electric win­
dows on right arm-rest
76 Left front electric window motor
77 Right front electric window motor
78 Pushbutton unit for rear electric windows
on left front door
80 Rear electric window inhibition switch
82 Pushbutton unit for left rear electric win
dows on left front door
83 Pushbutton unit for right rear electric win­
dows on right rear door
84 Left rear electric window motor
85 Right rear electric window motor
86 Connection between rear/left rear door ca
bles
87 Connection between rear/right rear doo
cables
88 Insufficient brake fluid level sensor
89A Left brake pad wear sensor cable connec
tion
90 Switch signalling handbrake applied
92A Electric sun-roof lead connection
93A Electric sun roof control unit
95 Connection between front/anti-lock brake;
A.B.S. cables
96 Power fuse for anti-lock brakes A.B.S.
97 Electric headlamp washer pump
98 Headlamp washer intermittence
100 Alarm electronic control unit
105 Alarm deactivation switch
106 Alarm switch on engine bonnet
107A Door remote control receiver
107B Vehicle interior front courtesy light
108 Left rear central locking
109 Right rear central locking
110 Left front central locking
111 Right front central locking
114 Air bag electronic contol unit
115 Passenger Air Bag
116 Driver's Air Bag
117 Air Bag/facia cables connection
120 Connection for air conditioning unit cables
121 Three stage pressure switch
122 Engine cooling fan low speed relay
122 Engine cooling fan low speed relay
123 Engine cooling fan high speed relay feed
124 Air condiitoning compressor control relay
127 Connection between front left cable/cabli
on relay holder bracket
141