weekend FIAT MAREA 2001 1.G Repair Manual

Technical Data
Electrical equipment: recharging
00.55
Bosch KCB1-14V-45/80A
Bosch KCB2-14V-50/90A
M. Marelli A127IR-14V-55/100A
M. Marelli A115IM-14V-55/105A
M. Marelli RTM 151 B
Marea- Marea Weekend
2000 range ©)
Alternator wiring diagram
Typical voltage regulator curves
M. Marelli RTM 151 A
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Technical Data Marea-Marea Weekend
Electrical equipment: electronic injection- ignition 2000 range ©)
00.55
INTEGRATED ELECTRONIC
INJECTION/IGNITION SYSTEM r^p) lev
Make I.A.W. M.P.I. WEBER - MARELLI
Firing order 1-3-4-2
INJECTION/IGNITION CONTROL UNIT
Make and versions with manual gearbox I.A.W. 4EF. B3
type versions with automatic transmission I.A.W. 4EF. L1
IGNITION COIL WITH 4 HIGH TENSION INTAKES
Make Champion
Type BAE 920 A
Ohmic resistance of primary winding at 20°C Q 0.580
Ohmic resistance of secondary winding at 20°C Q 9100
SPARK PLUGS
Make and type NGK BKR5EZ
CHAMPION RC10YCC
Thread on engine M14x1.25
Spark gap mm 0.8
TOP DEAD CENTRE AND RPM SENSOR
Make M. Marelli
Type CVM 02
Sensor winding resistance at 20°C Q 575-750
Distance (gap) between sensor and
crankshaft pulley tooth 0.5 + 1.5
ADVANCE ON ENGINE
With engine idling 700±50/min 4°
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Marea- Marea Weekend Technical Data
2000 range © Electrical equipment: electronic injection- ignition
00.55
INTEGRATED ELECTRONIC
INJECTION/IGNITION SYSTEM I^P) 20v
Make Bosch ME31F001
Firing order 1-2-4-5-3
IGNITION COIL (1 PER SPARK PLUG)
Make Bosch
Type 0.221.504.014
Ohmic resistance of primary winding at 20°C Q 0.,4
Ohmic resistance of secondary winding at 20°C Q 8500
TOP DEAD CENTRE AND RPM SENSOR
Make and type Bosch 0.281.002.102
Sensor winding resistance at 20°C Q 774 + 946
Distance (gap) between sensor and
crankshaft pulley tooth 0.8 H- 1.5
DETONATION SENSOR
Make Bosch
Type 0.261.231.095
SPARK PLUGS
Make and type CHAMPION RC8BYC
Thread on engine M 14x 1.25
Spark gap mm 0.8
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Marengo^™ Introduction and technical data
2000 range Index
oo.
page
INTRODUCTION
- Identification data 1
- Dimensions 1
- Weights 2
- Performance 2
- Fuel consumption 2
TECHNICAL DATA
- Front suspension 3
- Rear suspension 3
NOTE
This section gives technical data for the Fiat Marengo 2000 range equipped with a 1910 JTD EC F3 en­
gine. For further information, see the Fiat Marea - Fiat Marea Weekend manual publication no. 506.763
and subsequent updates
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Marea Weekend 9 ™*» Introduction - Technical Data
2000 range Index
00.
page
INTRODUCTION
- Identification data 1
- Performance - Fuel consumption 1
- Fuel consumption 2
TECHNICAL DATA
ENGINE
- Specifications 2
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Marea Weekend 9 mnoocv Introduction
2000 range @> Identification data - Performance - Fuel consumption
OO.o
CHASSIS ENGINE VERSION GEARBOX
iQpl JTD 100 CV ZFA 185.000 182B9.000 185BXU1A 9f ?
666
ENGINE TYPE sHU) JTD 100 CV
Speed km/h (medium load)
36
62
97
136
184
36
Maximum climable
gradient fully laden
Fuel consumption
according to directive
1999/100/CE (litres/100 km)
Urban
Extra-urban
Combi
7.2
4.4
5.5
CO2 exhaust emissions (g/km) 145
The fuel consumption figures in accordance with 1999/100 EC standards were determined during the course of homologation
tests which include:
- an urban cycle which includes a cold start followed by a simulated varied urban cycle.
- an extraurban cycle which includes frequent acceleration in all gears simulating normal out of town usage of the vehicle.
The speed varies between 0 and 120 km/h.
- the average combined consumption figure includes 37% of the urban cycle and 63% of the non-urban cycle.
The type of route, traffic conditions, driving style, weather conditions, trim level/equipment/accessories, presence of special
equipment and the state of the vehicle in general can lead to different fuel consumption figures from those established
using the above mentioned procedures.
The CO2 exhaust emissions (in g/km) are measured during the combined average cycle.
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Technical data
Engine
JTD 100 CV Marea Weekend {_
2000 range ©
OO.io
SPECIFICATIONS
ICETTili JTD 100 cv
Cycle
Timing
Type of fuel system
Diesel 4 stroke
single overhead camshaft
Direct injection
Turbocharger + intercooler
9.
No. of cylinders 4 in line
Cylinder liner
(bore) mm 82
Stroke mm 90.4
&8
Capacity cm 1910
Compression
ratio 18.45 ± 0.5
Max power CEE
Max torque CEE
kW
(bhp)
rpm
daNm
(kgm)
rpm
74
(100)
4000
20
(20.4)
1500
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Marea- Marea Weekend • *» Engine
2000 range (§) Fuel feed system
10.
Pages
FUEL FEED SYSTEM
- Engine management system 1
- Diagram showing engine exhaust assem­
bly 1
- Fuel anti-evaporation system ~2
- Location of diagnostic socket 2
- Location of injection/ignition system
components in the engine compartment 3
- Front Lambda sensor . 4
- Rear Lambda sensor 4
- Catalytic converter heat shield 5
- Catalytic converter 5
- Exhaust manifold 6
- Electric fuel pump with level sender unit 7
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Marea- Marea Weekend • ^ Engine
2000 range (Q) Fuel feed system
10.
ENGINE MANAGEMENT SYSTEM
The Marea-Marea Weekend 1596 16v has a 4 cylinder in line engine, with 16 valves, 1596 cc, twin over­
head camshaft and a Marelli IAW 4EF integrated electronic injection/ignition system.
The fuel system differs from the one described for the 1581 16v "99 range" version through the addition
of several variants to make it compatible with the EEC Stage 3 EOBD regulations.
The main modifications to the system can be summarized as follows:
- Engine management control unit with IAW 4EF
- Catalytic converter near the exhaust manifold to take maximum advantage of the heat of the gases.
- Two Lambda senors, one upstream (front) and one downstream (rear) which check the quality of the
exhaust gases and the operation of the catalyzer.
- Adoption of a timing sensor on the inlet side timing pulley.
DIAGRAM SHOWING ENGINE EXHAUST ASSEMBLY
1. Exhaust manifold
2. Catalytic converter
3. Front Lambda sensor
4. Rear Lambda sensor
5. Silencers
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Engine
Fuel feed system
Marea- Marea Weekend
2000 range @
10.
FUEL ANTI-EVAPORATION SYSTEM
The fuel anti-evaporation system has several improvements, compared with previous versions, aimed at
sealing the fuel vapours on the outside.
In particular, the following measures have been adopted:
- multi-purpose valve on the tank to prevent leaks.
- New anti-evaporation solenoid valve and the adoption of rapid attachment connectors for the anti-
evaporation system pipes.
- Plug on the fuel filler with attachment cable.
For further information on the fuel system, refer to publication: 507137.
Key
1. Filler
2. Multi-purpose valve
3. Active charcoal filter
4. Anti-evaporation solenoid
valve
5. Fuel vapour intake on inlet
manifold
6. Fuel tank
7. Engine management elec­
tronic control unit
LOCATION OF DIAGNOSTIC SOCKET
The diagnostic socket for the analysis of the en­
gine management system is located under the
junction unit in the dashboard. This socket also
makes the connection with the diagnostic equip­
ment (Examiner or other instruments) for the
other electronic control units on the vehicle.
In effect, it is a "standardized" 16-way diagnostic
socket which can be connected to the diagnostic
equipment using the "MPX97" adaptor.
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