engine FIAT PANDA 2016 319 / 3.G Service Manual

MANUAL GEARBOX
124)42)
To engage the gears, press the clutch
pedal fully and put the gear lever into
the required position (the diagram
for gear engagement is shown on the
knob fig. 79).
For 0.9 TwinAir, 0.9 TwinAir Turbo and
1.2 8v 69 HP versions: to engage
reverse R from neutral, raise ring A fig.
79 underneath the knob and, at the
same time, shift the lever to the right
and then backwards.
For version 1.3 16v MultiJet: to engage
reverse R from neutral position, shift
the lever to the right and then back.IMPORTANT Reverse can only be
engaged when the vehicle is completely
stationary. With the engine running,
wait for at least 2 seconds with the
clutch pedal fully pressed before
engaging reverse to prevent damage to
the gears and grating.
IMPORTANT The clutch pedal should
be used only for gear changes. Do
not drive with your foot resting on the
clutch pedal, however lightly. For
versions/markets where provided, the
electronic clutch pedal control could cut
in, interpreting the incorrect driving
style as a fault.
WARNING
124)Depress the clutch pedal fully to
change gear correctly. It is therefore
essential that there is nothing under the
pedals: make sure the mats are lying
flat and do not get in the way of the
pedals.
WARNING
42)Do not drive with your hand resting on
the gear lever as the force exerted, even
if slight, could lead over time to premature
wear of the internal gearbox components.
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STARTING AND DRIVING
DUALOGIC
GEARBOX
(for versions/markets, where provided)
43)
The vehicle can be equipped with an
electronically controlled manual
gearbox known as Dualogic which
allows two operating modes: MANUAL
and AUTO.
GEAR LEVER
The gear lever A fig. 80, located on the
dashboard, is floating multistable type,
i.e. it has three stable positions and
three unstable positions.
The three stable positions correspond
to neutral (N), reverse (R) and the
central position located between the
unstable positions (+) and (-).
80F1D0107

The unstable positions, in other words
those that are abandoned as soon
as the lever is released, are the
positions for requesting a higher gear
(+), requesting a lower gear (–) and
requesting automatic operating mode
(A/M).
IMPORTANT With the engine started,
any error between the lever position
and the gear actually engaged is
signalled by a buzzer until consistency
is restored.
MANUAL MODE
Proceed as follows:
❒press the brake pedal and start the
engine;
❒if AUTO appears on the display,
move the lever A fig. 80 to A/M
to select MANUAL mode;
❒push gear lever A towards (+) to
engage first gear (if starting from N or
R, simply place the lever in the middle
position) or R to engage reverse;
❒release the brake pedal and press
the accelerator pedal;
❒in driving conditions, push lever A of
the gearbox towards (+) to engage
the next gear up or towards (–) to
engage the next gear down.AUTOMATIC MODE
Proceed as follows:
❒press the brake pedal;
❒start the engine;
❒if AUTO does not appear on the
display, move the gear lever A fig. 80 to
A/M to select AUTOMATIC mode;
❒push the gear lever towards (+) to
engage 1st gear (if starting from N or R,
simply place the lever in the middle
position) or R to engage reverse;
❒release the brake pedal and press
the accelerator pedal: the gear most
suited to the vehicle speed will be
engaged.
AUTO-ECO OPERATION
To activate the function press the ECO
button fig. 81 on the central tunnel.
The ECO function can be only activated
only with automatic mode active.
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95
With the ECO function active, the
system will select the most suitable
gear depending on the vehicle speed,
engine rpm and intensity with which the
accelerator pedal is pressed, with the
aim of limiting fuel consumption.
“Kick Down” FUNCTION
(for versions/markets, where provided)
If necessary (e.g. when overtaking),
the system downshifts one or more
gears when the accelerator pedal
is depressed beyond the point where it
becomes stiff (and if the rpm allow it)
in order to provide suitable power and
torque for the acceleration requested
by the driver.
IMPORTANT The use of the “Kick
Down” function is recommended only
when overtaking or accelerating quickly,
in order not to increase fuel
consumption.
WARNING
43)Avoid keeping your hand on this lever
except during gear change or AUTO/
MANUAL mode requests.

STOP/START
SYSTEM
125) 126)44)
The Stop/Start system automatically
stops the engine when the vehicle
is stationary and starts it again when
the driver wants to move off. This
reduces consumption, the emission of
harmful gases and noise pollution.
OPERATING MODE
Engine stopping mode: with the
vehicle stopped, the engine stops with
gearbox in neutral and clutch pedal
released.
NoteThe engine can only be stopped
automatically after exceeding a speed
of about 10 km/h, to prevent the engine
from being repeatedly stopped when
driving at walking pace.
Restarting the engine: press the
clutch pedal to restart the engine.
MANUAL SYSTEM
ACTIVATION/
DEACTIVATION
To activate/deactivate the system
manually, press the
fig. 82 button on
the dashboard control trim.
LED off: system deactivated.
LED on: system deactivated.
WARNING
125)If the battery needs to be replaced,
always contact a Fiat Dealership. The
replacement battery should be of the same
type (HEAVY DUTY) and should have the
same characteristics.
126)Before opening the bonnet, make
sure that the engine is off and that the
ignition key is in the STOP position. Please
follow the instructions on the decal near
the front crossmember. We recommend
that you remove the key from the ignition if
other people remain in the vehicle. Exit
from the vehicle only after having removed
the ignition key or having rotated it to the
STOP position. During refuelling, make sure
that the engine is off and that the ignition
key is in the STOP position.
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STARTING AND DRIVING
WARNING
44)If climate comfort is to be favoured, the
Stop/Start system can be disabled, for a
continuous operation of the climate control
system.
PARKING SENSORS
127)45)
SENSORS
The sensors are located in the rear
bumper fig. 83 and their function is to
detect the presence of any obstacles
near the rear part of the vehicle and
inform the driver, through an
intermittent acoustic signal.
ACTIVATION/
DEACTIVATION
The sensors are automatically activated
when reverse is engaged. As the
obstacle behind the vehicle gets closer,
the acoustic signal becomes more
frequent.
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MODE SELECTOR
(Panda Cross versions)
This device allows, using the ring nut of
the knob fig. 84 (on the central tunnel),
three vehicle response modes to be
selected according to driving style and
road conditions:
❒1 = AUTO mode;
❒2 = OFF ROAD mode;
❒3 = HDC function.
The ring nut is monostable type. In
other words, it always remains in a
central position. The selected driving
mode is indicated by the corresponding
LED switching on the knob and by an
indication on the display.
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STARTING AND DRIVING
"AUTO" MODE
It is a driving mode aimed at comfort
and safety in normal grip and driving
conditions."OFF ROAD" MODE
It is a driving mode aimed at setting off
in poor grip conditions on low-grip
road surfaces (e.g. snow, ice, mid, etc.).
Engagement
Rotate the ring nut fig. 84 to the right
and hold in this position for half a
second, until the corresponding LED
lights up and “Off Road” mode
activation indicator appears on the
display with a dedicated message.
When the "Off Road" mode is activated,
the presetting for ELD system
intervention activates automatically.
IMPORTANT When the "Off Road"
mode is activated, the Stop/Start
system is temporarily disabled.
Temporary deactivation of the system
switches on the corresponding LED on
the trim (located on the central
dashboard). To activate the Stop/Start
function, with "Off Road" mode on,
press the
button on the dashboard
trim. However, when the "Off Road"
mode is deactivated, the Stop/Start
system is enabled again.
IMPORTANT When the "Off Road"
mode is activated, the City Brake
Control system is temporarily
deactivated. Temporarily deactivation of
the system results in the switching on
of the
warning light on the
instrument panel. When the "Off Road"
mode is deactivated, the City Brake
Control system is enabled again.Disengagement
To deactivate the "Off Road" mode and
return to the "Auto" mode, rotate the
ring nut to the left and hold in this
position for half a second. In this case,
the LED corresponding to “Auto” mode
will light up and the “Off Road” mode
deactivation indication will appear
on the display.
IMPORTANT If “Off Road” or “Auto”
mode was active when the engine was
stopped, the next time it is started
the mode that was selected is
reactivated.
"HDC" FUNCTION
This driving function permits a constant
vehicle speed to be maintained
downhill.
Engagement/Disengagement
For engaging/disengaging the HDC
function refer to the "Active safety
systems" paragraph in the "Safety"
chapter.
FAILURE OF THE MODE
SELECTOR SYSTEM
IMPORTANT In the event of system
failure or a fault with knob, no driving
modes can be selected. The display will
show a dedicated message.
IMPORTANT In this case it is not
advisable trying to drive down roads
with a steep gradient, the system
cannot help the driver in any way.

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TOWING TRAILERS
128) 129)
IMPORTANT
For towing motorhomes or trailers the
vehicle must be fitted with an approved
tow hook and an adequate electrical
system. Installation must be carried out
by a specialist.
Install any specific and/or additional
door mirrors as specified by the
Highway Code.
Remember that when towing a trailer,
steep hills are harder to climb, braking
distances increase and overtaking
takes longer depending on the overall
weight of the trailer.
Engage a low gear when driving
downhill, rather than constantly using
the brake.
The weight the trailer exerts on the
vehicle tow hook reduces the vehicle's
loading capacity by the same amount.
To make sure that the maximum
towable weight is not exceeded (given
in the vehicle registration document)
account should be taken of the fully
laden trailer, including accessories and
luggage.
Do not exceed the speed limits specific
to each country you are driving in, in
the case of vehicles towing trailers.
In any case, the top speed must not
exceed 100 km/h.An electric brake (or electric winch)
should be supplied directly by the
battery through a cable with a cross
section of no less than 2.5 mm2.
In addition to the electrical branches,
the vehicle electrical system can only
be connected to the supply cable for an
electric brake and to the cable for an
internal light for the trailer, not
exceeding 15 W. For connections, use
the preset control unit with a battery
cable with section not less than 2.5
mm2.
On Panda Cross and Panda 4x4
versions, in the event of prolonged
vehicle use at maximum tow capacity
on slopes, replacing engine oil more
frequently (every 10,000 km) is
advisable.
IMPORTANT The use of auxiliary loads
other than external lights (electric brake,
winch, etc.) must be used with engine
running.
IMPORTANT To install a tow hook
contact a Fiat Dealership.
WARNING
128)The ABS with which the vehicle is
equipped will not control the braking
system of the trailer. Particular caution is
required on slippery roads.
129)Never modify the braking system of
the vehicle to control the trailer brake.
The trailer braking system must be fully
independent of the vehicle’s hydraulic
system.
REFUELLING THE
VEHICLE
130) 131) 132)Always stop the engine before
refuelling.
PETROL ENGINES
Use unleaded petrol only, with an
octane number (R.O.N.) no lower than
95. Never introduce even the smallest
amount of leaded petrol, even in the
event of an emergency, in order to
prevent damage to the catalytic
converter.
DIESEL ENGINES
Only use Diesel for motor vehicles (EN
590 specification).
When using or parking the car for a
long time in the mountains or cold
areas, it is advisable to refuel using
locally available diesel. In this case, it is
also advisable to keep the tank over
50% full.

100
STARTING AND DRIVING
Diesel and petrol versions
The refuelling procedure described
below is illustrated on the label B fig. 85
located inside the fuel flap. The label
also indicates the fuel type (UNLEADED
FUEL=petrol, DIESEL=diesel fuel).
To refuel proceed as follows:
❒open the flap A fig. 85 pulling it
outwards;
❒introduce the dispenser in the filler
and refuel;
❒at the end of refuelling, before
removing the dispenser, wait for at least
10 seconds in order for the fuel to
flow inside the tank;
❒then remove the dispenser from the
filler and close flap A.
Flap A fig. 85 is provided with a dust
cover gaiter C which prevents deposits
of impurities and dust at the end of
the filler when the flap is closed.
Emergency refuelling
Proceed as follows:
❒open the luggage compartment and
take the adapter B fig. 86 located in the
tool box (versions equipped with
space-saver wheel - for versions/
markets, where provided) or in the
Fix&Go Automatic container (versions
equipped with Fix&Go Automatic);
❒open the flap A pulling it outwards;❒introduce the adapter B in the filler
and refuel;
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86F1D0048
REFUELLINGPROCEDURE
46)
❒after refuelling, remove the adapter
and close the flap, then reintroduce the
adapter in its casing and put it back
in the luggage compartment.
LPG versions
To access the LPG filler, open the
access flap A fig. 87 and undo the cap
B.
Observe the following precautions
during the refuelling operation:
❒switch off the engine;
❒apply the handbrake;
❒turn the ignition key to STOP;
❒do not smoke;
❒hand the special filler adapter A fig.
88 over to the qualified LPG refuelling
personnel.
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101
IMPORTANT Depending on the country,
there are various types of adapters for
LPG refuelling pumps. Filler adapter,
supplied with the vehicle and located in
a special case, is specifically designed
for the country in which the vehicle is
sold. If you are in a different country,
find out what type of adaptor is used
there.Natural Power versions
47)To access filler B fig. 89, open the flap
and undo cap A turning it
counterclockwise.
The profile of filler B for refilling is the
universal type, compatible with Italian
and NGV1 standards. In some
European countries adapters are
considered ILLEGAL (e.g. in Germany).
WARNING
130)Do not apply any object/cap to the
end of the filler which is not provided
for the vehicle. The use of non-compliant
objects/caps could cause a pressure
increase inside the tank, resulting in
dangerous situations.
88F1D011589F1D0110
131)Do not bring naked flames or lit
cigarettes near to the fuel tank opening: fire
risk. Keep your face away from the fuel
filler to prevent breathing in harmful
vapours.
132)Do not use a mobile phone near the
refuelling pump: risk of fire.
WARNING
46)The vehicle must only be filled with
diesel fuel for motor vehicles, in
compliance with European Standard EN
590. The use of other products or mixtures
may damage the engine beyond repair
and consequently invalidate the warranty,
due to the damage caused. If you
accidentally refuel with another type of fuel,
do not start the engine, and drain the
tank. If the engine has run, even for a very
short time, you will need to have the entire
fuel supply system emptied in addition to
the tank.
47)The other plates (provided with the
vehicle documents) show the date when
the first cylinder inspection/test is due.
Methane refuelling stations are not
authorised to refill the cylinders when the
inspection date has expired.

REPLACING FUSES
136) 137) 138) 139) 140) 141)
50)
INTRODUCTION
To facilitate fuse replacement, use the
pliers hooked inside the fuse box lid on
the dashboard left-hand side.
ENGINE COMPARTMENT
FUSE BOX
The fuse box is located next to the
battery: to access the fuses, undo
screw A fig. 107 and lift cover B
upwards.
The number identifying the electrical
component corresponding to each fuse
is shown on the cover. After replacing
the fuse, make sure you close cover
B on the junction unit.DASHBOARD FUSE BOX
The fuse box fig. 108 is located near
the left side of the steering column and
the fuses can be accessed easily from
the lower part of the dashboard.
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109
WARNING
48)Halogen bulbs must be handled by
holding the metallic part only. Touching the
transparent part of the bulb with your
fingers may reduce the intensity of the
emitted light and even reduce the lifespan
of the bulb. In the event of accidental
contact, wipe the bulb with a cloth
moistened with alcohol and let the bulb
dry.
49)If possible, we recommend to have
bulbs replaced by a Fiat Dealership. The
correct operation and alignment of the
external lights are absolutely essential for
the safety of the vehicle and of compliance
with the law.

ENGINE COMPARTMENT FUSE BOX
fig. 107
DEVICES FUSE AMPERE
Body Computer node F01 60
Passenger compartment fan F08 40
Fog lightsF09 15
Acoustic warnings F10 15
Main beam headlights F14 15
Heated windscreen F15 70
Air conditioning compressor F19 7.5
Front power socket (with or without cigar lighter) F20 15
Fuel pump F21 15
Blow-byF30 5
Electric roof motor F82 20
+15
(*) reversing lightsF87 5
Mirror demisting F88 7.5
Heated rear window F89 30
Battery charge status sensor F90 5
(*)+15 = ignition-operated positive pole
110
IN AN EMERGENCY

DASHBOARD FUSE BOX
fig. 108
DEVICES FUSE AMPERE
+15(*) headlamp alignment correctorF13 5
+15
(*) Ignition-operated control with inhibition during
engine startingF31 5
+30
(**)F36 10
+15
(*) brake pedal switch (NO)F37 7.5
Door central locking F38 20
Two-way windscreen washer pump F43 20
Front electric window (driver side) F47 20
Front electric window (passenger side) F48 20
+15
(*)F49 7.5
+15
(*)F50 7.5
+15
(*)F51 5
+30
(**)F53 7.5
(*)+15 = ignition-operated positive pole
(**)+30 = battery direct positive pole (not ignition-operated)
111