check engine FORD C MAX 2008 1.G Service Manual

Downloaded from www.Manualslib.com manuals search engine Note:Make sure that your vehicleis on level ground.
Note:Oil expands when it is hot. Thelevel may therefore extend a fewmillimetres beyond the MAX mark.
Remove the dipstick and wipe it witha clean, lint free cloth. Replace thedipstick and remove it again to checkthe oil level.
If the level is at the MIN mark, top upimmediately.
Topping up
WARNINGS
Only top up when the engine iscold. If the engine is hot, wait 10minutes for the engine to cool down.
Do not remove the filler capwhen the engine is running.
Remove the filler cap.
CAUTION
Do not top up further than theMAX mark.
Top up with fluid that meets the Fordspecification. See Technicalspecifications (page 204).
ENGINE COOLANT
CHECK
CAUTION
Make sure that the coolant levelis between the MIN and theMAX marks.
Note:Coolant expands when it ishot. The level may therefore extendbeyond the MAX mark.
Topping up the coolant
WARNING
Do not remove the coolantreservoir cap when the engineis hot. Wait for the engine to cooldown.
Unscrew the cap slowly. Anypressure will escape slowly as youunscrew the cap.
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MaintenanceE75521

Downloaded from www.Manualslib.com manuals search engine WARNINGS
Only add coolant when theengine is cold. If the engine ishot, wait 10 minutes for the engine tocool down.
Do not allow coolant to touchyour skin or eyes. If thishappens, rinse the affected areasimmediately with plenty of water andcontact your doctor.
CAUTION
Do not spill coolant on any partof the engine.
Only add coolant that meets the Fordspecification. See Technicalspecifications (page 204).
BRAKE AND CLUTCH
FLUID CHECK
WARNING
Do not allow brake fluid to touchyour skin or eyes. If thishappens, rinse the affected areasimmediately with plenty of water andcontact your doctor.
The brake and the clutch systemsare supplied from the same reservoir.
Make sure that the brake fluid levelis between the MIN and the MAXmarks.
POWER STEERING FLUID
CHECK
Vehicles with 1.4L Duratec-16V (Sigma) or 1.6LDuratec-16V (Sigma) or1.6L Duratec-16V Ti-VCT(Sigma) engine
The fluid level should come up to theMAX mark when the engine is cold.
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MaintenanceE78897 E73701

Downloaded from www.Manualslib.com manuals search engine If it drops below the MIN mark, topup with the specified fluid. SeeTechnical specifications (page204).
Vehicles with 1.8L Duratec-HE (MI4) or 2.0L Duratec-HE (MI4) or 2.5L Duratec-ST (VI5) or 1.6L Duratorq-TDCi (DV) Diesel or 1.8LDuratorq-TDCi (Kent) Dieselor 2.0L Duratorq-TDCi(Kent) Diesel engine
No fluid level checks are necessary.
WASHER FLUID CHECK
Front and rear washer systems aresupplied from the same reservoir.
Replace the cap securely aftertopping up.
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MaintenanceE78898

Downloaded from www.Manualslib.com manuals search engine BATTERY CARE
The battery requires very littlemaintenance. The fluid level ischecked regularly during the routineservice inspections.
USING BOOSTER
CABLES
CAUTIONS
Connect batteries with only thesame nominal voltage.
Always use booster cables withinsulated clamps and adequatesize cable.
Do not disconnect the batteryfrom the vehicle’s electricalsystem.
To connect the boostercables
Flat battery vehicleA
Booster battery vehicleB
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Vehicle batteryABCDE75183

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
CAUTIONS
Use only approved wheel andtyre sizes. Using other sizescould damage the vehicle and willmake the National Type Approvalinvalid.
If you change the diameter of thetyres from that fitted at thefactory, the speedometer may notdisplay the correct speed. Take thevehicle to your dealer to have theengine management systemreprogrammed.
A decal with tyre pressure data islocated in the driver’s door openingat the B-pillar.
Check and set the tyre pressure atthe ambient temperature in whichyou are intending to drive the vehicleand when the tyres are cold.
CHANGING A ROAD
WHEEL
Spare wheel
Your vehicle is equipped with eithera spare wheel or a tyre repair kit(ContiMobilityKit). See Tyre repairkit (page 217).
All vehicles
WARNINGS
Use only approved wheel andtyre sizes. Using other sizescould damage the vehicle and willmake the National Type Approvalinvalid.
If you change the diameter ofthe tyres from that fitted at thefactory, the speedometer may notdisplay the correct speed. Take thevehicle to your dealer to have theengine management systemreprogrammed.
Vehicles with a temporaryspare wheel
WARNINGS
If the spare wheel differs fromthe other fitted wheels, theserules must be followed:
Do not exceed 80 km/h (50mph).
Drive the shortest possibledistances.
Do not fit more than one sparewheel on your vehicle at anyone time.
Do not use snow chains on thistype of wheel.
Do not drive through anautomatic car wash.
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Wheels and tyres

Downloaded from www.Manualslib.com manuals search engine Vehicles with stability control
Vehicles with ESP may exhibit someunusual driving characteristics. Switchthe ESP off. See Using stabilitycontrol (page 161).
All vehicles
Note:The spare wheel is locatedunder the floor cover in the luggagecompartment.
•Raise the rear of the floor cover inthe luggage compartment.
1.Completely unscrew the boltanticlockwise.
2.Lift out the spare wheel.
3.Remove the jack which is locatedbeneath the spare wheel.
4.Install the defective wheel in thereverse order.
Vehicle jack
WARNINGS
The vehicle jack supplied withyour vehicle should only be usedwhen changing a wheel inemergency situations.
Before using the vehicle jack,check that it is not damaged ordeformed and that the thread islubricated and free from foreignmatter.
Never place anything betweenthe jack and the ground, or thejack and the vehicle.
Note:The vehicle jack is located inthe underfloor storage compartmentunder the spare wheel.
Note:Vehicles with a tyre repair kitor run flat tyres are not equipped witha vehicle jack or a wheel brace.
It is recommended to use aworkshop type hydraulic jack forchanging between summer andwinter tyres.
Note:Use a jack with a minimumlifting capacity of 1.5 tonnes and alifting plate with a minimum diameterof 80 millimetres (3.1 inches).
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Wheels and tyresE72563 E72564

Downloaded from www.Manualslib.com manuals search engine •Insert the flat end of the wheelbrace between the rim and thehub cover and twist carefully toremove the cover.
Vehicles with locking wheelnuts
Note:Replacement locks and wheelnuts can be obtained using the wheelnut reference number certificate.
•Insert the nut key onto the lockingnut.
All vehicles
1.Slacken the wheel nuts.
2.Place the jack with the whole footarea on firm ground.
3.Jack up the vehicle until the wheelis clear of the ground.
4.Unscrew and remove the wheelnuts and take off the wheel.
Fitting a wheel
All vehicles
Note:Make sure that you use thecorrect wheel nut for the type ofwheel, if in doubt check with yourdealer.
1.Push the wheel onto the wheelstuds.
2.Screw on the wheel nuts andsecure in a clockwise directionensuring that the tapered end ofthe wheel nuts is facing the wheel.
3.Lower the vehicle and remove thejack.
Vehicles with locking wheelnuts
•Insert the nut key onto the lockingnut.
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Wheels and tyresE78139 E72572

Downloaded from www.Manualslib.com manuals search engine All vehicles
1.Fully tighten the wheel nuts in thepattern shown.
2.Press the hub cap firmly with theball of the hand.
3.Stow the locking nut and thewheel brace safely.
4.Stow the jack and defective wheelin reverse order and secure them.
Note:Have the tightening torque ofthe wheel nuts and the tyre pressurechecked as soon as possible.
TYRE REPAIR KIT
Your vehicle may not have a sparetyre. In this case it will have anemergency tyre repair kit that can beused to repair one flat tyre.
The tyre repair kit is located in thespare wheel well.
General information
WARNINGS
Depending on the type andextent of tyre damage, sometyres can only be partially sealed ornot sealed at all. Loss of tyrepressure can affect vehicle handling,leading to loss of vehicle control.
Do not use the tyre repair kit ifthe tyre has already beendamaged as a result of being drivenunder inflated.
Do not try to seal damage otherthan that located within thevisible tread of the tyre.
Do not try to seal damage to thetyre’s sidewall.
The tyre repair kit seals most tyrepunctures [with a diameter of up tosix millimetres (1/4 inch)] totemporarily restore mobility.
Observe the following rules whenusing the kit:
•Drive with caution and avoidmaking sudden steering ordriving manoeuvres,especially if the vehicle is heavilyloaded or you are towing a trailer.
•The kit will provide you with anemergency temporary repair,enabling you to continue yourjourney to the next vehicle or tyredealer, or to drive a maximumdistance of 200 kilometres(125 miles).
•Do not exceed a maximumspeed of 80 km/h (50 mph).
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Wheels and tyresE72573

Downloaded from www.Manualslib.com manuals search engine •Keep the kit out of the reach ofchildren.
•Only use the kit when the ambienttemperature is between –30°C(-22°F) and +70°C (+158°F).
Using the tyre repair kit
WARNINGS
Compressed air can act as anexplosive or propellant.
Never leave the tyre repair kitunattended while in use.
CAUTION
Do not keep the compressoroperating for more than 10minutes.
Note:Use the tyre repair kit only forthe vehicle with which it was supplied.
•Park your vehicle at the roadsideso that you do not obstruct theflow of traffic and so that you areable to use the kit without beingin danger.
•Apply the parking brake, even ifyou have parked on a level road,to make sure that the vehicle willnot move.
•Do not attempt to remove foreignobjects like nails or screwspenetrating the tyre.
•Leave the engine running whilethe kit is in use, but not if thevehicle is in an enclosed or poorlyventilated area (for example,inside a building). In thesecircumstances, switch thecompressor on with the engineturned off.
•Replace the sealant bottle with anew one before the expiry date(see top of bottle) is reached.
•Inform all other users of thevehicle that the tyre has beentemporarily sealed with the tyrerepair kit and make them awareof the special driving conditions tobe observed.
Inflating the tyre
WARNINGS
Check the sidewall of the tyreprior to inflation. If there are anycracks, bumps or similar damage, donot attempt to inflate the tyre.
Do not stand directly beside thetyre while the compressor ispumping.
Watch the sidewall of the tyre.If any cracks, bumps or similardamage appear, turn off thecompressor and let the air out bymeans of the pressure relief valve B.Do not continue driving with this tyre.
The sealant contains naturalrubber latex. Avoid contact withskin and clothing. If this happens,rinse the affected areas immediatelywith plenty of water and contact yourdoctor.
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Wheels and tyres

Downloaded from www.Manualslib.com manuals search engine Bottle holderE
Pressure gaugeF
Power plug with cableG
Compressor switchH
LabelI
Bottle lidJ
Sealant bottleK
1.Open the lid of the tyre repair kit.
2.Peel off the label I showing themaximum permissible speed of80 km/h (50 mph) from the casingand attach it to the instrumentpanel in the driver’s field of view.Make sure the label does notobscure anything important.
3.Take the hose C and the powerplug with cable G out of the kit.
4.Unscrew the orange cap D andthe bottle lid J.
5.Screw the sealant bottle Kclockwise into the bottle holder Efully tight.
6.Remove the valve cap from thedamaged tyre.
7.Detach the protective cap A fromthe hose C and screw the hoseC firmly onto the valve of thedamaged tyre.
8.Make sure that the compressorswitch H is in position 0.
9.Insert the power plug G into thecigar lighter socket or auxiliarypower socket. See Cigarlighter (page 134). See Auxiliarypower sockets (page 134).
10.Start the engine.
11.Move the compressor switch Hto position 1.
12.Inflate the tyre for no longer thanseven minutes to an inflationpressure of minimum 1.8 bar(26 psi) and a maximum of3.5 bar (51 psi). Move thecompressor switch H to position0 and check the current tyrepressure with pressure gaugeF.
13.Remove the power plug G fromthe cigar lighter socket orauxiliary power socket.
14.Quickly unscrew the hose Cfrom the tyre valve and replacethe protective cap A. Fasten thevalve cap again.
15.Leave the sealant bottle K in thebottle holder E.
16.Make sure the kit, the bottle lidand the orange cap are storedsafely, but still easily accessiblein the vehicle. The kit will berequired again when you checkthe tyre pressure.
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Wheels and tyres