FORD E SERIES 1997 4.G Owners Manual

Cleaning the wiper blades
If the wiper blades do not wipe
properly, clean both the windshield
and wiper blades using undiluted
windshield wiper solution or a mild
detergent. Rinse thoroughly with
clean water. To avoid damaging the
blades, do not use fuel, kerosene,
paint thinner or other solvents.
Cleaning the instrument panel
Clean instrument panel with a
damp cloth, then dry with a dry
cloth.
Any cleaner or polish that
increases the gloss of the upper
portion of the instrument panel
should be avoided. The dull finish
in this area is to help protect the
driver from undesirable windshield
reflection.
Cleaning the interior fabric
Remove dust and loose dirt with a
whisk broom or a vacuum cleaner.
Remove fresh spots immediately.
Follow the directions that come
with the cleaner.
com_instru-panel_cleaning.01
com_int_fabric_cleaning.01
com_safety_belts_cleaning.01
Maintenance and care
171

Cleaning and maintaining the
safety belts
Clean the safety belts with a mild
soap solution recommended for
cleaning upholstery or carpets. Do
not bleach or dye the belts,
because these actions may weaken
the belt webbing.
Check the safety belt system
periodically to make sure there are
no nicks, wear or cuts. If your
vehicle has been involved in an
accident, have all the safety
restraints examined by a qualified
technician.
Maintenance and care
172

MOTORCRAFT PART NUMBERS
Component Engine application
4.2L 4.6L 5.4L 6.8L
Spark plug AWSF-42EE AWSF-32PP AWSF-22E AWSF-22E
Air filter FA-1632 FA-1632 FA-1632 FA-1632
Oil filter FL-400-S FL-820-S FL-820-S FL-820-S
Fuel filter FG-872 FG-872 FG-872 FG-872
Battery
Standard BXT-65-650 BXT-65-650 BXT-65-650 BXT-65-650
Optional BXT-65-750 BXT-65-750 BXT-65-750 BXT-65-750
Auxiliary BH-65DC BH-65DC BH-65DC BH-65DC
P.C.V. valve EV-152 EV-233 EV-233 EV-233
REFILL CAPACITIES
Fluid Application Capacity
Engine oil (includes
filter change)4.2L engine 5.7L (6.0 qts.)
4.6L engine 5.7L (6.0 qts.)
5.4L engine 5.7L (6.0 qts.)
6.8L engine 5.7L (6.0 qts.)
Engine coolant 4.2L engine 22.0L (23.2 qts.)
4.6L engine 23.7L (25.0 qts.)
5.4L engine 27.4L (29.0 qts.)
6.8L engine 29.0L (30.6 qts.)
Rear axle Ford 8.8º/9.75º
conventional and
Traction-Lok2.6L (5.5 pints)
1
Dana 9.75º (M60-IU) 3.0L (6.3 pints)2
Dana 10.5º (M70-2U) 3.1L (6.6 pints)2
Dana 10.5º M70-1HD) 3.5L (7.5 pints)2
Dana 11.25º (model
80)3.5L (7.5 pints)2
eco_motorcraft_part_numbers
eco_refill_capacities
Capacities and specifications
173

Fluid Application Capacity
Transmission3Automatic (4R70W) 13.1L (13.9 qts.)
Automatic (E4OD) 15.0L (15.9 qts.)
Fuel 138º wheelbase
(except E-Super Duty)132.5L (35.0 gal.)
158º wheelbase
(except E-Super Duty)140L (37.0 gal.)
4
176º wheelbase
(except E-Super Duty)140L (37.0 gal.)4
158º wheelbase
(E-Super Duty)208L (55 .0 gal.)
176º wheelbase
(E-Super Duty)208L (55 .0 gal.)
1Fill 6.4 mm to 14.2 mm (1/4º to
9/16º) below bottom of fill hole.
2Fill Dana rear axles to 1/4º to 3/4º
below bottom of fill hole.
3Always use dipstick to determine
exact fluid requirement.
4Optional tank, 208L (55 gal.).
LUBRICANT SPECIFICATIONS
Item Ford part name Ford part
numberFord
specification
Brake master
cylinderHigh
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A,
DOT 3
Door
weatherstripsSilicone
LubricantC0AZ-19553-AA
and
D7AZ-19553-AAESR-M13P4-A
eco_lubricant_specifications
Capacities and specifications
174

Item Ford part name Ford part
numberFord
specification
Engine coolant Ford Premium
Cooling System
FluidE2FZ-19549-AA ESE-M97B44-A
Engine oil
(gasoline)Motorcraft
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-F
with API
certification
mark
Engine oil
(diesel)Consult separate diesel engine owner's guide
supplement
Hinges, latches
and striker
platesMulti-Purpose
GreaseD7AZ-19584-AA
or
D0AZ-19584-AAESR-M1C159-A
and
ESB-M1C93-B
Lock cylinders Penetrating
LubricantE8AZ-19501-B Ð
Power steering
reservoirMotorcraft
MERCONT
Automatic
Transmission
FluidXT-2-QDX MERCON
Automatic
transmissionMotorcraft
MERCONT
Automatic
Transmission
FluidXT-2-QDX MERCON
Windshield
washer fluid
reservoirUltra-Clear
Windshield
Washer
ConcentrateC9AZ-19550-AC
or BCESR-M17P5-A
Disc brake
caliper railsSilicone Brake
Caliper and
Dielectric
compoundD7AZ-19A331-A
WA-10ESE-M1C171-A
Capacities and specifications
175

Item Ford part name Ford part
numberFord
specification
Parking brake
assembly
(E-Super Duty)Motorcraft
MERCONT
Automatic
Transmission
FluidXT-2-QDX MERCON
Ford
conventional
and
Traction-Lok
axles *Motorcraft SAE
75W140 High
Performance
Synthetic rear
axle lubricantF1TZ-19580-B WSL-M2C192-A
Dana
conventional
and
Traction-Lok
axles **Motorcraft SAE
80W90
Premium rear
axle lubricantXY-80W90-QL WSP-M2C197-A
Dana 80 Axle
(E-Super Duty)Motorcraft SAE
75W140 High
Performance
Synthetic rear
axle lubricantF1TZ-19580-B WSL-M2C192-A
Dana Axle
(E-350
van/wagon
w/4.10 ratio)Motorcraft SAE
75W140 High
Performance
Synthetic rear
axle lubricantF1TZ-19580-B WSL-M2C192-A
* Add 118 ml (4 oz.) of
EST-M2C118±A (friction modifier
Part No. C8AZ-19B546±A) for
complete refill of Ford
Traction-Lok rear axles.
** Add 237 ml (6 oz.) of
EST-M2C118±A (friction modifier
Part No. C8AZ-19B546±A) for
Capacities and specifications
176

complete refill of Dana
Traction-Lok rear axles.
ENGINE DATA
4.2L ENGINE
Displacement 4.2L (256 cid) V6
Bore X Stroke 96.8 x 95.0 mm (3.81 x 3.74 in.)
Induction Sequential multi-port fuel injection
Ignition Electronic distributorless ignition system
(EDIS)
Firing order 1-4-2-5-3-6
Spark plug gap 1.37 mm (.054 in.)
Compression ratio 9.2:1
4.6L ENGINE
Displacement 4.6L (281 cid) V8
Bore X Stroke 90.2 x 90.0 mm (3.55 x 3.55 in.)
Induction Sequential multi-port fuel injection
Ignition Electronic distributorless ignition system
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.37 mm (.054 in.)
Compression ratio 9.0:1
5.4L ENGINE
Displacement 5.4L (330 cid) V8
Bore X Stroke 90.2 x 105.8 mm (3.55 x 4.17 in.)
Induction Sequential multi-port fuel injection
Ignition Coil on plug
Firing order 1-3-7-2-6-5-4-8
Spark plug gap 1.37 mm (.054 in.)
Compression ratio 9.0:1
eco_engine_data
eco_engine_data_4.2
eco_engine_data_4.6
eco_engine_data_5.4
Capacities and specifications
177

6.8L ENGINE
Displacement 6.8L (415 cid) V10
Bore X Stroke 90.2 x 105.8 mm (3.55 x 4.17 in.)
Induction Sequential multi-port fuel injection
Ignition Coil on plug
Firing order 1-6-5-10-2-7-3-8-4-9
Spark plug gap 1.37 mm (.054 in.)
Compression ratio 9.0:1
eco_engine_data_6.8
Capacities and specifications
178

VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
1 = Overall
height2054.8 mm
(80.9 in.)2118.4 mm
(83.4 in.)2136.1 mm
(84.1 in.)
2 = Track
front/rear1762.8 mm (69.4 in.)/1701.8 mm (67.0 in.)
3 = Overall
width (excluding
mirrors)2014.2 mm (79.3 in.)
4 = Wheelbase 3505 mm (138 in.)
5 = Overall
lengthRegular van, 5379.7 mm (211.8 in.)
Super van, 5892.8 mm (232.0 in.)
3
2
1
5 4
eco_dimensions_van
Capacities and specifications
179

Cutaway/commercial stripped
chassis models
E-250 E-350 E-Super Duty
1 = Overall
heightRefer to Body Builder for specifications.
2 = Track
front/rear1762.8 mm
(69.4 in.)/1701.8
mm (67.0 in.)1762.8 mm
(69.4 in.)/SRW
1701.8 mm
(67.0 in.), DRW
1859.3 mm
(73.2 in.)1762.8 mm
(69.4 in.)/1973.6
mm (77.7 in.)
3 = Overall
width (excluding
mirrors)Refer to Body Builder for specifications.
4 = Wheelbase 3149.6 mm
(124 in.)3505 mm
(138 in.)
4013 mm
(158 in.)
4470 mm
(176 in.)4013 mm
(158 in.)
4470 mm
(176 in.)
5 = Overall
lengthRefer to Body Builder for specifications.
VEHICLE IDENTIFICATION
NUMBER
Complete Ford built vehicles
The vehicle identification number
is attached to your vehicle in the
following places:
²On the metal tag attached to the
top of the instrument panel on
the driver's side.
eco_dimensions_stripped
eco_vin
eco_vin_complete_vehicle
Capacities and specifications
180