bulb FORD E SERIES 2003 4.G Owners Manual

Introduction 4
Instrument Cluster 10
Warning and control lights 10
Gauges 13
Entertainment Systems 15
AM/FM stereo cassette with CD 15
AM/FM stereo cassette 17
AM/FM stereo with CD 24
Climate Controls 50
Heater only 50
Manual heating and air conditioning 51
Lights 53
Headlamps 53
Turn signal control 54
Bulb replacement 55
Driver Controls 61
Windshield wiper/washer control 61
Power windows 66
Mirrors 66
Speed control (Cruise control) 67
Locks and Security 71
Keys 71
Locks 71
Table of Contents
1

WARNING LIGHTS AND CHIMES
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, have the
respective system inspected immediately.
Service engine soon:If this light
illuminates while driving, it is a
possible indication that one of the
engine’s emission control systems
has failed.
Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position when the engine is not running, or
in a position between ON and START, or by applying the parking brake
when the ignition is turned to the ON position. If the brake system
warning light does not illuminate at this time, seek service immediately
from your dealership. Illumination after releasing the parking brake
indicates low brake fluid level and the brake system should be inspected
immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
SERVICE
ENGINE
SOON
Instrument Cluster
10

Speed control (if equipped):
Illuminates when the speed control
is activated. Turns off when the
speed control system is deactivated.
Oil pressure/Engine coolant:
Illuminates when any of the
following conditions has occurred:
•The engine coolant temperature
is high.
•The engine oil pressure is low.
Transmission control indicator
light (TCIL):Illuminates when the
overdrive function of the
transmission has been turned off,
refer to theDrivingchapter. If the
light flashes steadily, have the system serviced immediately.
Turn signal:Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the
indicators stay on or flash faster, check for a burned out bulb.
High beams:Illuminates when the
high beam headlamps are turned on.
Key-in-ignition warning chime:Sounds when the key is left in the
ignition in the OFF/LOCK or ACC position and the driver’s door is
opened.
Headlamps on warning chime:Sounds when the headlamps or parking
lamps are on, the ignition is off (and the key is not in the ignition) and
the driver’s door is opened.
OVERDRIVE
Instrument Cluster
12

INTERIOR LAMPS
Cargo and dome lamps with rear headliner
Rear cargo lamps equipped with an
ON/OFF/DOOR control will light
when:
•doors are closed and the control
is in the ON position
•control is in the DOOR position
and any door is open
•headlamp control is rotated fully counterclockwise
When the control is in the OFF position, it will not illuminate when you
open the doors or fully rotate the headlamp control.
Cargo and dome lamps without rear headliner
If your vehicle is equipped with a bypass switch on the rear dome lamp,
all of the dome lamps may be turned off only with the rear doors open.
While the switch is in rear door bypass mode, the dome lamps will light
as normal when any other door is open or the headlamp control is
rotated fully conterclockwise. If the switch is not in the bypass position,
opening the rear doors will light the dome lamp as normal.
Front and rear courtesy/reading
lamps
The dome portion of the lamp, the
center light, can be turned on when
the headlamp control is rotated fully
counter clockwise or when any door
is opened.
The reading lamp portion, the two outer lights, can only be toggled on
and off at the lamp.
BULBS
Replacing exterior bulbs
Check the operation of all the bulbs frequently.
Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized“D.O.T.”for North America and an
Lights
55

“E”for Europe to assure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Number of
bulbsTrade number
Headlamps (low series) 2 H5054
Headlamps (high series) 2 9007
Park lamp and turn signal (front) 2 3157
AK (amber)
Back-up lamps 2 3156K
License plate lamp 1 168
Stop/tail/turn/side marker lamp 2 3357 K
High-mount brakelamp 2 912
Cargo lamp 1 211-2
Dome lamp (standard) 1 912
Map/reading lamp 2 211-2
Roofmarker 5 194
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
Replacing headlamp bulbs (aerodynamic)
1. Make sure headlamp switch is in the OFF position and open the hood.
2. Push each clip tab toward the
engine compartment and lift upward
to the stop position, then remove
the headlamp assembly.
Lights
56

3. Disconnect the electrical
connector from the bulb by pulling
rearward.
4. Remove the bulb retaining ring by
rotating it counterclockwise, and
slide the ring off the plastic base.
5. Pull the bulb straight out.
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
NOTE:If the bulb is accidentally touched, it should be cleaned with
alcohol before being used.
To install the new bulb, follow the removal procedures in reverse order.
Replacing headlamp bulbs (low series)
1. Make sure headlamp switch is in the OFF position and open the hood.
2. Remove the two headlamp screws
and bezel from the headlamp
housing.
Lights
57

3. Remove the four headlamp bulb
retaining screws and the retaining
ring.
4. Remove the headlamp.
5. Disconnect the electrical
connector from the bulb and remove
the bulb.
To install the new bulb, follow the removal procedures in reverse order.
Replacing front parking lamp/turn signal bulbs
1. Make sure the headlamp control is in the OFF position and then open
the hood.
2. Remove two screws and pull lamp assembly away from the vehicle.
3. Rotate the bulb socket
counterclockwise and remove.
4. Carefully pull the bulb straight
out of the socket.
To complete installation, follow the
removal procedures in reverse order.
Replacing roof marker bulbs
1. Remove the screw and lens from
the lamp assembly.
2. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
3. Install lens on lamp assembly with
screw.
Lights
58

Replacing high-mount brakelamp bulbs
The interior cargo lamp (if equipped), on vehicles without a rear
headliner, will have to be removed from under the high-mount brakelamp
assembly located inside the vehicle. Then:
1. Remove the two screws from the
high-mount brakelamp assembly and
lift the lamp from the vehicle.
2. Remove the bulb socket from the
lamp assembly by turning
counterclockwise.
3. Carefully pull the bulb straight
out of the socket.
To install the new bulb, follow the removal procedure in reverse order.
Replacing license plate lamp bulbs
1. Turn the headlamp switch to OFF
and then remove the two screws
and the license plate lamp assembly
from the rear door.
2. Remove bulb socket from lamp
assembly by turning
counterclockwise.
3. Pull the bulb out from socket and
push in the new bulb.
To install the new bulb, follow the removal procedures in reverse order.
Lights
59

Replacing tail lamp/turn/backup lamp bulbs
1. Turn the headlamp switch to the
OFF position and then remove the
four screws and the lamp assembly
from vehicle.
2. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
To install the lamp, follow the removal procedures in reverse order.
Replacing brake/tail/backup lamp bulbs — Chassis or cutaway cab
1. Make sure the headlamp switch is
in the OFF position.
2. Remove the four screws and the
lamp from the lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
Lights
60

A
Air bag supplemental restraint
system ..........................................91
and child safety seats ..............93
description ................................91
disposal ......................................95
driver air bag ............................93
indicator light ...........................95
operation ...................................93
passenger air bag .....................93
Air cleaner filter ...............206, 212
Ambulance packages ....................6
Antifreeze (see Engine
coolant) .....................................187
Anti-lock brake system
(see Brakes) ......................114–115
Audio system
(see Radio) ................15, 17, 20, 24
Automatic transmission
driving an automatic
overdrive .................................118
fluid, adding ............................204
fluid, checking ........................204
fluid, refill capacities ..............213
fluid, specification ..................220
Auxiliary power point .................65
Axle
lubricant specifications ..217, 220
refill capacities ........................213
traction lok ..............................116
B
Battery .......................................182
acid, treating emergencies .....182
disconnecting ..........................184
jumping a disabled battery ....155
maintenance-free ....................182
replacement, specifications ...212servicing ..................................182
BeltMinder ...................................86
Brakes ........................................114
anti-lock ...........................114–115
anti-lock brake system (ABS)
warning light ...........................114
fluid, checking and adding ....204
fluid, refill capacities ..............213
fluid, specifications .........217, 220
lubricant specifications ..217, 220
parking ....................................115
shift interlock ..........................117
Break-in period .............................5
Bulbs ............................................55
C
Calculating load ........................124
Capacities for refilling fluids ....213
Cassette tape player ...................24
CD-single premium .........15, 17, 20
Cell phone use ............................65
Child safety restraints ................96
child safety belts ......................96
Child safety seats ........................99
in front seat ............................101
in rear seat ..............................101
tether anchorage hardware ...103
Cleaning your vehicle
engine compartment ..............171
exterior ....................................174
instrument panel ....................173
interior .....................................173
interior trim ............................173
plastic parts ............................172
washing ....................................170
waxing .....................................170
wheels ......................................171
Index
227