FORD E SERIES 2006 4.G Owners Manual
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FluidFord Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL
range on
dipstick
Rear axle SAE 75W-140
Synthetic Rear
Axle
Lubricant
2,4
Visteon 8.8/9.75
inch
conventional and
Traction-Lok5.5 pints (2.6L)3
Dana M70
(M248)
E-350
conventional and
Limited Slip6.3 pints (3.0L)3
SAE 90 Hypoid
Gear Oil (axles
shown are all
limited slip)
4
Dana Limited
Slip Axles
M60 (M248)
E250/3506.3 pints (3.0L)3
M70FF
(M267FF)
E-3506.8 pints (3.2L)3
M70HD
(M273HD)
E-4508.3 pints (3.9L)3
SAE 80W-90
Premium Rear
Axle LubricantDana
conventional
axles
M60 (M248)
E250/3506.3 pints (3.0L)3
M70FF
(M267FF)
E-3506.6 pints (3.1L)3
M70HD
(M273HD)
E-4508.3 pints (3.9L)3
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FluidFord Part
NameApplication Capacity
Fuel Tank N/A All regular and
extended length
vans and wagons35.0 gallons
(132.4L)
138 inch
wheelbase
(except E-Super
Duty)37.0 gallons
(140.0L)
158 inch
wheelbase
(except E-Super
Duty)37.0 gallons
(140.0L)
5
176 inch
wheelbase
(except E-Super
Duty)37.0 gallons
(140.0L)5
158 inch and
176 inch
wheelbase
(E-Super Duty)55.0 gallons
(208.0L)
Transmission
fluid
6Motorcraft
MERCONV
AT FAutomatic
(4R70/75 E)13.9 quarts
(13.1L)7
Motorcraft
MERCONSP
AT FTorqShift
(5–speed)17.5 quarts
(16.6L)7
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.2 quarts
(4.0L)
1Add the coolant type originally equipped in your vehicle.
2If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
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3Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below
bottom of fill hole. Fill Visteon axles 1/4 inch to 9/16 inch (6 mm to 14
mm) below bottom of fill hole.
4Visteon Traction-Lok axles require 4 oz. (118 ml) of Additive Friction
Modifier XL–3 or equivalent. Dana limited-slip axles (E250/350/450/550)
require 8 oz. (237 ml) of Additive Friction Modifier XL–3 or equivalent
meeting Ford specification EST-M2C118-A.
5Optional fuel tank 55 gallons (208 L).
6Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourscheduled maintenance informationto
determine the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
7Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size, if equipped with an in-tank cooler, if equipped an
oil to air cooler and if equipped with a remote filter assembly. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick’s normal operating range.
8Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C930-A and the API Certification mark.
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LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
or
WSS-M6C62–A
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA, OR
and NM),
VC-7-B (CA, OR
and NM)
WSS -M97B51-A1
Engine
oil-gasoline
engineMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
with API
Certification
Mark
Engine oil-diesel
engineRefer to thePower Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracksMotorcraft
Multi-Purpose
GreaseXG–4 or XL-5 ESB-M1C93–B
Lock cylinders Motorcraft
Penetrating and
Lock LubricantXL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
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Item Ford part
nameFord part
numberFord
specification
Automatic
transmission
(4R70/75 E)
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Automatic
transmission
TorqShift
(5–speed)
1
Motorcraft
MERCONSP
AT FXT-6–QSP MERCONSP
Disc brake
caliper railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-3-A ESE-M1C171-A
Parking brake
assembly (E-450
Super Duty)Motorcraft
MERCON
Automatic
Transmission
FluidXT-2-QDX MERCON
Visteon
conventional and
Traction-Lok
axles
2
SAE 75W-140
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192–A
Dana M70
(M248)
E-350
conventional and
Limited Slip
3
SAE 75W-140
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192–A
Dana Limited
Slip Axles
3
M60 (M248)
E-250/350
M70FF
(M267FF)
E-350
M70HD
(M273HD)
E-450SAE 90 Hypoid
Gear OilC6AZ-19580–E ESW-M2C105–E
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Item Ford part
nameFord part
numberFord
specification
Dana
conventional
axles
M60 (M248)
E-250/350
M70FF
(M267FF)
E-350
M70HD
(M273HD)
E-450SAE 80W-90
Premium Rear
Axle LubricantXY-80W90–QL WSP-M2C197–A
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourscheduled maintenance informationto
determine the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent for
complete refill of Visteon Traction-Lok rear axles.
3Add 8 oz. (237 ml) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Dana
Limited Slip rear axles.
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ENGINE DATA
Engine*4.6L V8 engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 281 330 415
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Ignition
systemCoilonplug Coilonplug Coilonplug
Spark plug
gap0.052–0.056 inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.4:1 9.0:1 9.0:1
*Refer to thePower Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplementfor diesel engine information.
VEHICLE DIMENSIONS
Van/wagon models
E-150 –
Inches (mm)E-250 –
Inches (mm)E-350 –
Inches (mm)
(1) Overall height 81.2 (2062) 82.9 (2107) 84.6 (2148)
(2) Track front/rear 69.4 (1765)/
67.3(1709)69.4 (1763)/
66.6 (1692)69.4 (1763)/
66.4 (1687)
(3) Overall width
(excluding mirrors)79.3 (2014)
(4) Wheelbase 138.0 (3505)
(5) Overall length Regular van: 212.0 (5384)
Extended van: 232.0 (5892)
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4
5
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Cutaway/commercial stripped chassis models
E-350 – inches (mm) E-450 – inches (mm)
(1) Overall height Refer to Body Builder for specifications.
(2) Track front/rearCutaway:
69.4 (1763)
SRW: 72.1 (1831)
DRW: 73.2 (1860)
Stripped Chassis:
69.4 (1763)
SRW: 72.1 (1831.4)
DRW: 73.2 (1859)69.4 (1763)/
77.7 (1974)
(3) Overall width Refer to Body Builder for specifications.
(4) Wheelbase 138.0 (3505)
158.0 (4012.3)
176.0 (4470)158.0 (4012.3)
176.0 (4470)
(5) Overall length Refer to Body Builder for specifications.
VEHICLE IDENTIFICATION NUMBER
Complete Ford built vehicles
The vehicle identification number is attached to your vehicle in the
following places:
•On the metal tag attached to the top of the instrument panel on the
driver’s side.
•On the certification label. This
label is required by the National
Highway Traffic Safety
Administration and is made of
special material. If it is tampered
with, it will be destroyed or a
destruction pattern will appear.
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Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
Transmission/Transaxle code designations
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label . The following table tells you
which transmission or transaxle
each code represents.
Code Description
B Five-speed automatic, TorqShift
Q Four-speed automatic overdrive (4R75E)
T Five-speed automatic overdrive (5R110W)
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