belt FORD E SERIES 2008 4.G Service Manual
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WRECKER TOWING
If you need to have your vehicle towed, contact a professional towing
service or, if you are a member of a roadside assistance program, your
roadside assistance service provider.
Ford recommends your vehicle be towed with a wheel lift or flatbed. Do
not tow with a slingbelt. Ford Motor Company has not approved a
slingbelt towing procedure.
If your vehicle is equipped with an air dam and must be towed from the
front, it is recommended that your vehicle be towed by wheel lift or
flatbed equipment to prevent damage to the air dam.
If the vehicle is towed by other means or incorrectly, vehicle
damage may occur.
Ford Motor Company produces a towing manual for all authorized tow
truck operators. Have your tow truck operator refer to this manual for
proper hook-up and towing procedures for your vehicle.
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INSTRUMENT PANEL/INTERIOR TRIM AND CLUSTER LENS
Clean the instrument panel, interior trim areas and cluster lens with a
clean and damp white cotton cloth, then with a clean and dry white
cotton cloth; you may also use Motorcraft Dash & Vinyl Cleaner
(ZC-38-A) on the instrument panel and interior trim areas.
•Avoid cleaners or polishes that increase the gloss of the upper portion
of the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
•Do not use household or glass cleaners as these may damage the
finish of the instrument panel, interior trim and cluster lens.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the airbag system.
If a staining liquid like coffee/juice has been spilled on the instrument
panel or on interior trim surfaces, clean as follows:
1. Wipe up spilled liquid using a clean, white, cotton cloth.
2. Apply Motorcraft Deluxe Leather and Vinyl Cleaner (ZC-11-A) [In
Canada use Motorcraft Multi-Purpose Cleaner (CXC-101)] to the wiped
area and spread around evenly.
3. Apply more Motorcraft cleaner to a clean, white, cotton cloth and
press the cloth onto the soiled area–allow this to set at room
temperature for 30 minutes.
4. Remove the soaked cloth, and if it is not soiled badly, use this cloth to
clean the area by using a rubbing motion for 60 seconds.
5. Following this, wipe area dry with a clean, white, cotton cloth.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Motorcraft Professional Strength
Carpet & Upholstery Cleaner (ZC-54).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
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•If a ring forms on the fabric after spot cleaning, clean the entire area
immediately (but do not oversaturate) or the ring will set.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
Do not use cleaning solvents, bleach or dye on the vehicle’s
seatbelts, as these actions may weaken the belt webbing.
LEATHER SEATS (IF EQUIPPED)
Your leather seating surfaces have a clear, protective coating over the
leather.
•To clean, use a soft cloth with Motorcraft Deluxe Leather and Vinyl
Cleaner (ZC-11-A). Dry the area with a soft cloth.
•To help maintain its resiliency and color, use the Motorcraft Deluxe
Leather Care Kit (ZC-11-D), available from your authorized dealer.
•Do not use household cleaning products, alcohol solutions, solvents or
cleaners intended for rubber, vinyl and plastics, or oil/petroleum-based
leather conditioners. These products may cause premature wearing of
the clear, protective coating.
Note:In some instances, color or dye transfer can occur when wet
clothing comes in contact with leather upholstery. If this occurs, the
leather should be cleaned immediately to avoid permanent staining.
UNDERBODY
Flush the complete underside of your vehicle frequently. Keep body and
door drain holes free from packed dirt.
FORD AND LINCOLN MERCURY CAR CARE PRODUCTS
Your Ford or Lincoln Mercury authorized dealer has many quality
products available to clean your vehicle and protect its finishes. These
quality products have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and appearance of your vehicle. Each product is made from high quality
materials that meet or exceed rigid specifications. For best results, use
the following products or products of equivalent quality:
Motorcraft Bug and Tar Remover (ZC-42)
Motorcraft Car Wash (Canada only) (CXC-21)
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ENGINE DATA
Engine*4.6L V8
engine5.4L V8
engine6.8L V10 engine
Cubic inches 281 330 415
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Ignition system Coil on plug Coil on plug Coil on plug
Spark plug gap0.052–0.056
inch
(1.32–1.42mm)0.052–0.056
inch
(1.32–1.42mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.4:1 9.0:1 9.0:1
*Refer to the6.0L and 6.4L Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine information.
Engine drivebelt routing
•4.6L V8 and 5.4L V8 Engines without A/C
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A
Accessory delay ..........................52
AdvanceTrac ..............................168
Air cleaner filter ...............261–263
Airbag supplemental restraint
system ..........................................86
and child safety seats ..............88
description ................................86
disposal ......................................90
driver airbag ..............................88
indicator light ...........................90
operation ...................................88
passenger airbag .......................88
passenger deactivation
switch ........................................91
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................238
Anti-lock brake system
(see Brakes) ..............................166
Anti-theft system ........................66
arming the system ....................67
Audio system
(see Radio) ......................19, 21, 25
Automatic transmission
driving an automatic
overdrive .................175, 177, 180
fluid, adding ............................258
fluid, checking ........................258
fluid, refill capacities ..............264
fluid, specification ..................264
Auxiliary power point .................50
Axle
lubricant specifications ..........264
refill capacities ........................264
traction lok ..............................172
B
Battery .......................................236acid, treating emergencies .....236
battery saver .............................34
jumping a disabled battery ....207
maintenance-free ....................236
replacement, specifications ...263
servicing ..................................236
Belt-Minder...............................81
Booster seats ...............................97
Brakes ........................................165
anti-lock ...................................166
anti-lock brake system (ABS)
warning light ...........................166
fluid, checking and adding ....257
fluid, refill capacities ..............264
fluid, specifications .................264
lubricant specifications ..........264
parking ....................................167
shift interlock ..........................174
Bulbs ............................................40
C
Capacities for refilling fluids ....264
Cell phone use ..............................9
Changing a tire .........................198
Child safety restraints ................96
child safety belts ......................96
Child safety seats ......................100
in front seat ............................101
in rear seat ..............................101
tether anchorage hardware ...104
Child safety seats - booster
seats .............................................97
Cleaning your vehicle
engine compartment ..............224
exterior ....................................227
instrument panel ....................226
interior .....................................226
plastic parts ............................225
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safety belts ..............................226
washing ....................................222
waxing .....................................223
wheels ......................................223
wiper blades ............................225
Climate control (see Air
conditioning or Heating) ......31–33
Clock adjust
6-CD in dash .......................23, 27
AM/FM .......................................20
Compass, electronic ....................49
calibration .................................50
set zone adjustment .................49
Console
overhead ..............................47–48
Controls
power seat .................................70
Coolant
checking and adding ..............238
refill capacities ................242, 264
specifications ..........................264
Cruise control
(see Speed control) ....................54
Customer Assistance ................186
Ford Extended Service
Plan ..........................................218
Getting assistance outside the
U.S. and Canada .....................219
Getting roadside assistance ...186
Getting the service you
need .........................................214
Ordering additional owner’s
literature .................................220
Utilizing the
Mediation/Arbitration
Program ...................................218D
Daytime running lamps
(see Lamps) ................................35
Dipstick
automatic transmission
fluid ..........................................258
engine oil .................................233
Driveline universal joint and
slip yoke ....................................257
Driving under special
conditions
through water .........................185
E
Emergencies, roadside
jump-starting ..........................207
Emergency Flashers .................188
Emission control system ..........253
Engine ........................................268
cleaning ...................................224
coolant .....................................238
diesel ...........................................7
fail-safe cooling .......................243
idle speed control ...................236
lubrication specifications .......264
refill capacities ........................264
service points ..........................231
starting after a collision .........188
Engine block heater .................164
Engine oil ..................................233
checking and adding ..............233
dipstick ....................................233
filter, specifications ........235, 263
recommendations ...................235
refill capacities ........................264
specifications ..........................264
Event data recording ....................6
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positions of the ignition .........161
L
Lamps
bulb replacement
specifications chart ..................40
daytime running light ...............35
headlamps .................................34
headlamps, flash to pass ..........35
instrument panel, dimming .....36
interior lamps ...........................39
replacing bulbs .........................41
Lane change indicator
(see Turn signal) ........................39
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........166
Load limits .................................144
Loading instructions .................150
Locks ............................................57
autolock .....................................57
doors ..........................................57
Lubricant specifications ...........264
Lug nuts ....................................206
Lumbar support, seats ...............70
M
Mirrors .........................................52
fold away ...................................53
side view mirrors (power) .......52
Motorcraft parts ........227, 244, 263
O
Octane rating ............................248
Oil (see Engine oil) ..................233
P
Parking brake ............................167Parts (see Motorcraft parts) ....263
Power distribution box
(see Fuses) ...............................193
Power door locks ........................57
Power mirrors .............................52
Power point .................................50
Power steering ..........................171
fluid, checking and adding ....256
fluid, refill capacity ................264
fluid, specifications .................264
Power Windows ...........................51
Preparing to drive your
vehicle ........................................172
R
Radio ................................19, 21, 25
Relays ................................190, 196
Remote entry system .................61
illuminated entry ......................65
locking/unlocking
doors ..............................57, 62–63
panic alarm ...............................63
replacement/additional
transmitters ...............................64
replacing the batteries .............63
Reverse sensing system ...........182
Roadside assistance ..................186
Roll stability control .................168
S
Safety Belt Maintenance ............85
Safety belts
(see Safety restraints) .........76–80
Safety defects, reporting ..220–221
Safety restraints ....................76–80
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Belt-Minder.............................81
extension assembly ..................85
for adults .............................77–79
for children .........................95–96
safety belt maintenance ...........85
warning light and chime ..........81
Safety seats for children ..........100
Seats ............................................69
child safety seats ....................100
front seats .................................69
SecuriLock passive anti-theft
system ....................................66–67
Servicing your vehicle ..............229
Setting the clock
AM/FM stereo ...........................20
AM/FM/In-dash 6 CD ..........23, 27
Spare tire
(see Changing the Tire) ...........200
Spark plugs,
specifications .....................263, 268
Special notice ................................8
ambulance conversions ..............8
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...................................264
Speed control ..............................54
Stability system .........................168
Starting your vehicle ........161–163
jump starting ..........................207
Steering wheel
tilting .........................................47
T
Temperature control
(see Climate control) ...........31, 33
Tilt steering wheel ......................47Tire Pressure Monitoring
System (TPMS)
Tires, Wheels and Loading ....132
Tires ...........................114–115, 198
alignment ................................124
care ..........................................120
changing ..................198, 200–202
checking the pressure ............119
inflating ...................................116
label .........................................131
replacing ..........................122, 202
rotating ....................................124
safety practices .......................123
sidewall information ...............126
snow tires and chains ............143
spare tire .........................198, 200
terminology .............................115
tire grades ...............................115
treadwear ........................114, 121
Towing .......................................150
recreational towing .................160
trailer towing ..........................150
wrecker ....................................213
Traction control ........................167
Traction-lok rear axle ...............172
Transmission .............................174
brake-shift interlock (BSI) ....174
fluid, checking and adding
(automatic) .............................258
fluid, refill capacities ..............264
lubricant specifications ..........264
Turn signal ..................................39
V
Vehicle Identification Number
(VIN) ..........................................269
Vehicle loading ..........................144
Ventilating your vehicle ...........164
W
Warning lights (see Lights) .......12
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