FORD E SERIES 2010 4.G Owners Manual

High fluid level
Fluid levels above the safe range may result in transmission failure.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick. Refer toMaintenance
product specifications and capacitiesin this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
DON'T ADD IF IN CROSSHATCHED AREA  CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
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If an overfill occurs, excess fluid should be removed by an authorized
dealer.
An overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
DON'T ADD IF IN CROSSHATCHED AREA  CHECK WHEN HOT IDLING IN PARK
ADD COLD HOT DO NOT ADD
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Automatic transmission fluid filter
The Torqshift automatic
transmission is equipped with a
serviceable transmission fluid filter
located inside the transmission
bottom pan.
Refer toscheduled maintenance
informationfor service intervals for
automatic transmission fluid and
transmission filter.
For transmission filter maintenance,
see your authorized dealer.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraft
part numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
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Changing the air filter element
1. Disconnect the fresh air inlet tube
from the radiator support.
2. Open the clamp that secures the
two halves of the air filter housing
together.
3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element
from the housing.
5. Install a new air filter element. Be careful not to crimp the filter
element edges between the air filter housing. This could cause filter
damage and allow unfiltered air to enter the engine if not properly
seated.
6. Replace the two halves of the air filter housing and secure the clamp.
7. Connect the fresh air inlet tube to the radiator support.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
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MOTORCRAFT PART NUMBERS
Component* 4.6L V8 engine 5.4L V8 engine6.8L V10
engine
Air filter element FA-1632 FA-1632 FA-1632
Battery-
standard /
(auxiliary)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)BXT-65-650 /
(BXT-65-750)
Oil filter FL-820-S FL-820-S FL-820-S
Spark plugs
1
Torqshift
automatic
transmission
internal
bottom–pan
filter
2
— FT-180 FT-180
*Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor Motorcraft
diesel engine service
part numbers.
1For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft
or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
2Also available with 6.0L diesel engine/TorqShift transmission.
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MAINTENANCE PRODUCT SPECIFICATIONS AND CAPACITIES
Item Capacity Ford part nameFord part number /
Ford specification
Brake fluidBetween MIN and
MAX on reservoirMotorcraft
High
Performance DOT 3
Motor Vehicle Brake
FluidPM-1-C /
WSS-M6C62-A or
WSS-M6C65-A1
Door weatherstrips — Silicone Spray LubricantXL-6 /
ESR-M13P4-A
Hinges, latches, Striker plates,
fuel filler door hinge, and seat
tracks—Motorcraft

Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —Motorcraft
Penetrating
and Lock LubricantXL-1 /
None
Engine coolant
(4.6L engine)23.8 quarts (22.6L)
Motorcraft
Premium
Gold Engine Coolant
with bittering agent
(yellow-colored)
1
VC-7-B /
WSS-M97B51-A1 Engine coolant
(4.6L engine with aux rear
heat)26.0 quarts (24.6L)
Engine coolant
(5.4L engine)28.8 quarts (27.2L)
Engine coolant
(5.4L engine with aux rear
heat)30.8 quarts (29.1L)
Engine coolant
(6.8L engine)30.4 quarts (28.8L)
Engine coolant
(6.8L engine with aux rear
heat)32.6 quarts (30.8L)
Engine coolant-diesel engine
1
Refer to the6.0L and 6.4L Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement.
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Item Capacity Ford part nameFord part number /
Ford specification
Cooling system stop leak
pellets—Motorcraft
Cooling
System Stop Leak PelletsVC-6 /
WSS-M99B37-B6
Engine oil 6.0 quarts (5.7L)•Motorcraft
SAE 5W-20
Premium Synthetic
Blend Motor Oil (US)
•Motorcraft
SAE 5W-20
Full Synthetic Motor Oil
(US)
•Motorcraft
SAE 5W-20
Super Premium Motor
Oil (Canada)
•Motorcraft
SAE 5W-20
Synthetic Motor Oil
(Canada)
2
•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20-LSP12
(Canada)
•CXO-5W20-LFS12
(Canada) /
WSS-M2C930-A with API
Certification Mark
Engine oil-diesel engineRefer to the6.0L and 6.4L Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement.
Power steering fluidKeep in FULL range
on dipstickMotorcraft

MERCON
VATFXT-5-QM /
MERCON
V
Automatic transmission fluid
(4R75E)13.9 quarts (13.1L)
3
Motorcraft

MERCON
LV AT F
4
XT-10-QLV /
MERCON
LV
Automatic transmission fluid
TorqShift (5–speed)18.8 quarts (17.7L)
3
Motorcraft

MERCON
LV AT F
4
XT-10-QLV /
MERCON
LV
Limited Slip axle fluid
M60 (M248)
E-350 with 4.10 axle ratio5.9 pints (2.8L)
5,7
SAE 75W-140 Synthetic
Rear Axle Lubricant
6
XY-75W140-QL /
WSL-M2C192-A
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Item Capacity Ford part nameFord part number /
Ford specification
Dana Limited Slip Axle fluid
M60 (M248)
E–250/E–3505.9 pints (2.8L)
5,7
SAE 90 Hypoid Gear OilXY–90–GL /
ESW-M2C105-E Dana Limited Slip Axle fluid
M70FF (M267FF)
E-3506.6 pints (3.1L)
7
Dana Limited Slip Axle fluid
M70HD (M273HD)
E-4509.0 pints (4.3L)
7
Dana conventional axle fluid
M60 (M248) E-350 with 4.10
axle ratio6.2 pints (2.9L)
7
SAE 75W-140 Synthetic
Rear Axle Lubricant
6
XY-75W140-QL /
WSL-M2C192-A
Dana conventional axle fluid
M60 (M248)
E-150/E-3506.2 pints (2.9 L)
7
SAE 80W-90 Premium
Rear Axle LubricantXY-80W90-QL /
WSP-M2C197-A Dana conventional axle fluid
M70FF (M267FF)
E-3506.6 pints (3.1L)
7
Dana conventional axle fluid
M70HD (M273HD)
E-4509.0 pints (4.3 L)
7
Windshield washer fluid 4.2 quarts (4.0L)Motorcraft
Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
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Item Capacity Ford part nameFord part number /
Ford specification
Fuel tank–all regular and
extended length vans and
wagons35.0 gallons
(132.4L)
—— Fuel tank–138 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
Fuel tank–158 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–176 inch wheelbase
(except E-Super Duty)40.0 gallons
(151.0L)
8
Fuel tank–158 inch and
176 inch wheelbase (E-Super
Duty)55.0 gallons
(208.0L)
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the requirements of Ford
specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size, if equipped with an in-tank
cooler, if equipped with an oil to air cooler and if equipped with a remote filter assembly. The amount of transmission fluid and
fluid level should be set by the indication on the dipstick’s normal operating range.4Automatic transmissions that require MERCON
LV should only use MERCON
LV fluid. Refer toscheduled maintenance
informationto determine the correct service interval. Use of any fluid other than the recommended fluid may cause
transmission damage.5Dana limited-slip axle (M60) requires 8 oz. (228 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford
specification EST-M2C118-A.6If your vehicle’s rear axle is filled with a synthetic rear axle lubricant it is considered lubricated for life. These lubricants do
not need to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in
water. The axle lubricant should be changed any time the rear axle has been submerged in water.7Fill Dana rear axles to 1/4 inch to 9/16 inch (6 mm to 14 mm) below bottom of fill hole.8Optional fuel tank 55.0 gallons (208.0L).
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ENGINE DATA
Engine14.6L V8 engine 5.4L V8 engine6.8L V10 en-
gine
Cubic inches 281 330 415
Required fuel87 octane or
E85
287 octane or
E85287 octane
Firing order1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-
4-9
Ignition system Coil on plug Coil on plug Coil on plug
Spark plug gap0.041–0.047 inch
(1.04–1.20mm)0.051–0.057 inch
(1.29–1.45mm)0.052–0.056 inch
(1.32–1.42mm)
Compression
ratio9.4:1 9.0:1 9.0:1
1Refer to the6.0 and 6.4 Liter Power Stroke Direct Injection Turbo
Diesel Owner’s Guide Supplementfor diesel engine information.
24.6L V8 and 5.4L V8 FFV engines only.
Engine drivebelt routing
•4.6L V8, 5.4L V8 and 6.8L V10 engines without A/C
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