headlamp FORD ECONOLINE 2008 User Guide
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4. Remove the bulb assembly by
turning it counterclockwise and
pulling it straight out.
WARNING:Handle a halogen headlamp bulb carefully and keep
out of children’s reach. Grasp the bulb only by its plastic base
and do not touch the glass. The oil from your hand could cause the
bulb to break the next time the headlamps are operated.
Note:If the bulb is accidentally touched, it should be cleaned with
alcohol before being used.
To install the new bulb, follow the removal procedures in reverse order.
Replacing headlamps (sealed beam)
1. Make sure the headlamp switch is in the off position and open the
hood.
2. Remove the four screws from the
top and bottom front of the
headlamp assembly and carefully
remove the lamp/bezel.
3. Remove the four screws and the
retaining ring.
4. Disconnect the electrical
connector from the lamp and
remove the lamp.
To install the new lamp, follow the
removal procedures in reverse order.
Replacing front parking lamp/turn signal bulbs
1. Make sure the headlamp control is in the off position.
2. Remove the headlamp assembly, refer toReplacing headlamp bulbs
in this section.
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Aerodynamic
Sealed beam
3. Rotate the bulb socket counterclockwise and remove.
4. Carefully pull the bulb straight out of the socket.
To complete installation, follow the removal procedures in reverse order.
Replacing side marker bulbs
1. Make sure the headlamp control is in the off position.
2. Remove the headlamp assembly. Refer toReplacing headlamp bulbs
in this section.
Aerodynamic
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Replacing license plate lamp bulbs
1. Turn the headlamp switch to the
off position.
2. Remove the two screws and the
license plate lamp assembly from
the rear door.
3. Remove bulb socket from lamp
assembly by turning
counterclockwise.
4. Pull the bulb out from socket and
push in the new bulb.
To install the new bulb, follow the removal procedures in reverse order.
Replacing stop/turn/tail/side marker/backup lamp bulbs
The stop/turn/tail/side marker/backup lamp bulbs are located in the tail
lamp assembly. Follow the same steps to replace any of the bulbs:
1. Turn the headlamp switch to the
off position and then remove the
four screws and the lamp assembly
from vehicle.
2. Rotate bulb socket
counterclockwise and remove from
lamp assembly.
3. Carefully pull the bulb straight
out of the socket and push in the
new bulb.
To install the lamp, follow the removal procedures in reverse order.
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Deactivating/activating the Belt-Minderfeature
Read Steps1-5thoroughly before proceeding with the
deactivation/activation programming procedure.
The Belt-Minderfeature can be deactivated/activated by performing the
following procedure:
Before following the procedure, make sure that:
•the parking brake is set
•the gearshift is in P (Park)
•the ignition switch is in the OFF position
•all vehicle doors and the hood are closed
•the driver’s safety belt is unbuckled
•the parklamps/headlamps are in the OFF position
WARNING:While the design allows you to deactivate your
Belt-Minder, this system is designed to improve your chances of
being safely belted and surviving an accident. We recommend you
leave the Belt-Mindersystem activated for yourself and others who
may use the vehicle. To reduce the risk of injury, do not
deactivate/activate the Belt-Minderfeature while driving the vehicle.
1. Turn the ignition switch to the ON position. DO NOT START THE
ENGINE.
2. Wait until the safety belt warning light turns off (Approximately one
minute).
•Step 3 must be completed within 50 seconds after the safety belt
warning light turns off.
3. At a moderate speed, buckle then unbuckle the safety belt nine times,
ending with the safety belt in the unbuckled state.
•After Step 3 is complete, the safety belt warning light will be turned
on for three seconds.
•Belt-Minderwill automatically exit programming mode without
changing its enable status if Step 4 does not occur within 10 seconds
of the end of Step 3.
4. Within approximately seven seconds of the light turning off, buckle
then unbuckle the safety belt.
•This will disable the Belt-Minderfeature for that seating position if it
is currently enabled. As confirmation, the safety belt warning light will
flash four times per second for three seconds.
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WARNING:Do not start your vehicle in a closed garage or in
other enclosed areas. Exhaust fumes can be toxic. Always open
the garage door before you start the engine. SeeGuarding against
exhaust fumesin this chapter for more instructions.
WARNING:If you smell exhaust fumes inside your vehicle, have
your dealer inspect your vehicle immediately. Do not drive if you
smell exhaust fumes.
Important safety precautions
When the engine starts, the idle RPM runs faster to warm the engine. If
the engine idle speed does not slow down automatically, have the vehicle
checked. If your vehicle is operated in a heavy snow storm or blowing
snow conditions, the engine air induction may become partially clogged
with snow and/or ice. If this occurs, the engine may experience a
significant reduction in power output. At the earliest opportunity, clear
all the snow and/or ice away from the air induction inlet.
Before starting the vehicle:
1. Make sure all occupants buckle their safety belts. For more
information on safety belts and their proper usage, refer to theSeating
and Safety Restraintschapter.
2. Make sure the headlamps and electrical accessories are off.
•Make sure the parking brake is
set.
•Make sure the gearshift is in P
(Park).
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
9 5A Wiper control module
10 20A Main light switch, Park lamps,
License lamp (external lamps),
Multi-function switch
(flash-to-pass), BSM
11 15A Multi-function switch (hazards),
Brake lamps, IVD relay
12 15A Back-up lamps, Auxiliary battery
relay (gasoline engine only)
13 15A Blend door actuator, A/C mode
14 5A Instrument cluster
15 5A Trailer battery charge relay,
Cluster, BSM
16 30A Power seats
17 5A Power mirrors
18 — Not used
19 — Not used
20 10A Restraints
21 — Not used
22 15A Audio, Instrument cluster,
Courtesy lamp relay, Accessory
delay relay
23 20A Power locks w/RKE or sliding
door
24 — Not used
25 10A Left headlamp (low beam)
26 20A Cigar lighter
27 5A Audio
28 — Not used
29 10A Diagnostics
30 15A Headlamps (high beam indicator),
DRL
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Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
31 10A Right headlamp (low beam)
32 20A Power point #1 (instrument
panel)
33 10A Starter relay
34 — Not used
35 — Not used
36 5A Instrument illumination
37 15A Ignition switch
38 10A Brake Shift Interlock
39 10A Trailer tow electric brake, Center
High-Mounted Stop Lamp
(CHMSL)
40 20A Power point (body B-pillar)
41 30A Modified vehicle
42 20A circuit
breakerPower windows
43 — Not used
44 30A circuit
breakerWiper/washer
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
WARNING:Always disconnect the battery before servicing high
current fuses.
WARNING:To reduce risk of electrical shock, always replace
the cover to the Power Distribution Box before reconnecting the
battery or refilling fluid reservoirs.
If your vehicle is equipped with an auxiliary battery,
disconnecting the primary under-hood battery DOES NOT remove
power from all circuits.
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PLASTIC (NON-PAINTED) EXTERIOR PARTS
Use only approved products to clean plastic parts. These products are
available from your authorized dealer.
•For routine cleaning, use Motorcraft Detail Wash (ZC-3-A).
•If tar or grease spots are present, use Motorcraft Bug and Tar
Remover (ZC-42).
•For plastic headlamp lenses, use Motorcraft Ultra Clear Spray Glass
Cleaner (ZC-23).
WINDOWS AND WIPER BLADES
The windshield, rear and side windows and the wiper blades should be
cleaned regularly. If the wipers do not wipe properly, substances on the
vehicle’s glass or the wiper blades may be the cause. These may include
hot wax treatments used by commercial car washes, water repellent
coatings, tree sap, or other organic contamination; these contaminants
may cause squeaking or chatter noise from the blades, and streaking and
smearing of the windshield. To clean these items, follow these tips:
•The windshield, rear windows and side windows may be cleaned with
a non-abrasive cleaner such as Motorcraft Ultra-Clear Spray Glass
Cleaner (ZC-23), available from your authorized dealer.
•The wiper blades can be cleaned with isopropyl (rubbing) alcohol or
Motorcraft Premium Windshield Washer Concentrate (ZC-32-A),
available from your authorized dealer. This washer fluid contains
special solution in addition to alcohol which helps to remove the hot
wax deposited on the wiper blade and windshield from automated car
wash facilities. Be sure to replace wiper blades when they appear
worn or do not function properly.
•Do not use abrasives, as they may cause scratches.
•Do not use fuel, kerosene, or paint thinner to clean any parts.
If you cannot remove those streaks after cleaning with the glass cleaner
or if the wipers chatter and move in a jerky motion, clean the outer
surface of the windshield and the wiper blades using a sponge or soft
cloth with a neutral detergent or mild-abrasive cleaning solution. After
cleaning, rinse the windshield and wiper blades with clean water. The
windshield is clean if beads do not form when you rinse the windshield
with water.
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Flexible Fuel Vehicle (FFV) ....249
Fluid capacities .........................271
Four-Wheel Drive vehicles
preparing to drive your
vehicle .....................................174
Fuel ............................................249
calculating fuel economy .......256
cap ...........................................252
capacity ...................................271
choosing the right fuel ...........254
comparisons with EPA fuel
economy estimates .................259
detergent in fuel .....................254
filling your vehicle with
fuel ...........................249, 252, 256
filter, specifications ........249, 270
fuel pump shut-off switch .....191
improving fuel economy ........256
octane rating ...................254, 274
quality ......................................255
running out of fuel .................256
safety information relating to
automotive fuels .....................249
Fuel - flex fuel vehicle
(FFV) .................................249, 254
Fuses ..................................192–193
G
Garage door opener ....................49
Gas cap (see Fuel cap) ............252
Gas mileage
(see Fuel economy) .................256
Gauges .........................................17
H
Hazard flashers .........................190
Headlamps ...................................35aiming ........................................38
bulb specifications ....................41
daytime running lights .............36
flash to pass ..............................36
high beam .................................36
replacing bulbs .........................42
turning on and off ....................35
Heating
heater only system .............32, 34
heating and air conditioning
system .......................................33
Hood ..........................................234
I
Ignition ...............................162, 274
Illuminated visor mirror .............48
Infant seats
(see Safety seats) .....................101
Inspection/maintenance (I/M)
testing ........................................261
Instrument panel
cleaning ...................................230
cluster ........................................12
lighting up panel and
interior .......................................37
J
Jack ............................................200
positioning ...............................200
storage .....................................200
Jump-starting your vehicle ......210
K
Keyless entry system
autolock .....................................58
Keys .............................................68
positions of the ignition .........162
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L
Lamps
bulb replacement
specifications chart ..................41
daytime running light ...............36
headlamps .................................35
headlamps, flash to pass ..........36
instrument panel, dimming .....37
interior lamps ...........................40
replacing bulbs .........................42
Lights, warning and indicator ....12
anti-lock brakes (ABS) ..........168
Load limits .................................145
Loading instructions .................151
Locks ............................................58
autolock .....................................58
doors ..........................................58
Lubricant specifications ...........271
Lug nuts ....................................209
Lumbar support, seats ...............71
M
Mirrors .........................................53
fold away ...................................54
side view mirrors (power) .......53
Motorcraft parts ........232, 249, 270
O
Octane rating ............................254
Oil (see Engine oil) ..................237
P
Parking brake ............................168
Parts (see Motorcraft parts) ....270Power distribution box
(see Fuses) ...............................196
Power door locks ........................58
Power mirrors .............................53
Power point .................................51
Power steering ..........................173
fluid, checking and adding ....262
fluid, refill capacity ................271
fluid, specifications .................271
Power Windows ...........................52
Preparing to drive your
vehicle ........................................174
R
Radio ................................20, 22, 26
Relays ................................192, 199
Remote entry system .................62
illuminated entry ......................66
locking/unlocking doors ..........58,
63–64
panic alarm ...............................64
replacement/additional
transmitters ...............................65
replacing the batteries .............64
Reverse sensing system ...........185
Roadside assistance ..................189
Roll stability control .................170
S
Safety Belt Maintenance ............86
Safety belts (see Safety
restraints) ..............................77–81
Safety defects, reporting ..224–225
Safety restraints ....................77–81
Belt-Minder.............................82
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