service FORD ESCAPE 2004 1.G Service Manual

Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your
indicator is on, refer to the
description in theWarning lights and chimessection of the
Instrument Clusterchapter. Your vehicle may not pass the I/M test with
the
indicator on.
If the vehicle’s powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a “not ready for I/M test”
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
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4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir.
BRAKE/CLUTCH FLUID RESERVOIR
Brake and clutch systems are supplied from the same reservoir.
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
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These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).
U.S. Department of Transportation-Tire quality grades:The U.S.
Department of Transportation requires Ford to give you the following
information about tire grades exactly as the government has written it.
Treadwear
The treadwear grade is a comparative rating based on the wear rate of
the tire when tested under controlled conditions on a specified
government test course. For example, a tire graded 150 would wear one
and one-half (1 1/2) times as well on the government course as a tire
graded 100. The relative performance of tires depends upon the actual
conditions of their use, however, and may depart significantly from the
norm due to variations in driving habits, service practices, and
differences in road characteristics and climate.
Traction AA A B C
The traction grades, from highest to lowest are AA, A, B, and C. The
grades represent the tire’s ability to stop on wet pavement as measured
under controlled conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have poor traction
performance.
The traction grade assigned to this tire is based on
straight-ahead braking traction tests, and does not include
acceleration, cornering, hydroplaning or peak traction characteristics.
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MOTORCRAFT PART NUMBERS
Component 2.0L DOHC I4
Zetec engine3.0L DOHC V6 Duratec
engine
Air filter element
1FA-1683 FA-1683
Fuel filter FG-800-A FG-800-A
Battery BXT-96R BXT-40R
Oil filter FL-400S FL-820-S
PCV valve EV-272 EV-243
Spark plugs
2AZFS-32FE3AGSF-32W
1Failure to use the correct air filter element may result in severe engine
damage. The customer warranty may be voided for any damage to the
engine if the correct air filter element is not used.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is to be removed for inspection, it must be reinstalled in
the same cylinder. If a spark plug needs to be replaced, use only spark
plugs with the service part number suffix letter as shown on the engine
decal.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid (and
clutch fluid if
equipped)Motorcraft High
Performance DOT
3 Motor Vehicle
Brake FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)
6
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)2.0L I4 Zetec
engine4.25L (4.5
quarts)
3.0L V6
Duratec engine5.2L (5.5
quarts)
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Fluid Ford Part Name Application Capacity
Engine coolant4Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.0L I4 Zetec
engine with
manual
transaxle5.0L (5.3
quarts)
2.0L I4 Zetec
engine with
automatic
transaxle6.0L (6.3
quarts)
3.0L V6
Duratec engine
with automatic
transaxle10.0L (10.6
quarts)
Rear axle
lubricantMotorcraft SAE
80W-90 Premium
Rear Axle
Lubricant4X4 1.4L (2.96
pints)
5
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 2.6L (2.7
quarts)
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick blade. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface.
3Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
4Add the coolant type originally equipped in your vehicle.5Fill to 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.6Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
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Item Ford Part
Name or
equivalentFord Part
NumberFord
Specification
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Rear axle
(4X4)
4Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Power
Take-off(PTO)
(4X4-Manual
Transaxle)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Power
Take-off(PTO)
3
(4X4-Automatic
Transaxle)Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192-A
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1DO NOT USE Motorcraft Specialty Orange Engine Coolant VC-2. Refer
toAdding engine coolant,in theMaintenance and Carechapter.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your scheduled maintenance
guide to determine the correct service interval.
3The Power Take-off(PTO) is lubricated for life with synthetic lube.
Lubricant levels are not to be checked or changed unless a leak is
suspected or repair required. Replace Power Take-off(PTO) lubricant
with specified synthetic lubricant anytime the unit is submerged in
water. Never engage the 4X4 feature while on dry pavement.
44X4 vehicles exposed for prolonged periods to temperatures less than
–40° C (-40° F) should change out the rear axle fluid to Motorcraft SAE
75W-140 Synthetic Rear Axle Lubricant, Ford part number
XY-75W140–QL meeting Ford specification WSL-M2C192–A.
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Child safety seats ..............106–107
attaching with tether straps ..111
in front seat ............................108
in rear seat ..............................108
Cleaning your vehicle
engine compartment ..............181
instrument panel ....................183
interior .....................................184
interior trim ............................183
plastic parts ............................182
washing ....................................180
waxing .....................................180
wheels ......................................181
wiper blades ............................183
Climate control (see Air
conditioning or Heating) ......31–32
Clock adjust
Single CD ..................................15
Clutch
fluid ..................................211, 214
operation while driving ..........127
recommended shift speeds ....128
Console ........................................53
overhead ....................................46
Controls
power seat .................................76
Coolant
checking and adding ..............196
refill capacities ................199, 220
specifications ..................223, 225
Cruise control
(see Speed control) ....................51
Customer Assistance ................149
Ford accessories for your
vehicle .....................................185
Ford Extended Service
Plan ..........................................173
Getting assistance outside the
U.S. and Canada .....................177Getting roadside assistance ...149
Getting the service you
need .........................................171
Ordering additional owner’s
literature .................................178
The Dispute Settlement
Board .......................................173
Utilizing the
Mediation/Arbitration
Program ...................................176
D
Daytime running lamps
(see Lamps) ................................34
Defrost
rear window ..............................33
Dipstick
automatic transmission
fluid ..........................................211
engine oil .................................190
Doors
lubricant specifications ..........223
Driving under special
conditions ..................126, 133, 135
sand .........................................134
snow and ice ...........................136
through water .................134, 141
E
Emergencies, roadside
jump-starting ..........................164
Emission control system ..........208
Engine ........................................225
cleaning ...................................181
coolant .....................................196
idle speed control ...................194
lubrication
specifications ..................223, 225
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refill capacities ........................220
service points ..................188–189
starting after a collision .........150
Engine block heater .................118
Engine oil ..................................190
checking and adding ..............190
dipstick ....................................190
filter, specifications ........193, 220
recommendations ...................193
refill capacities ........................220
specifications ..................223, 225
Exhaust fumes ..........................118
F
Fluid capacities .........................220
Foglamps .....................................34
Four-Wheel Drive vehicles
driving off road .......................131
indicator light .........................130
preparing to drive your
vehicle .....................................121
Fuel ............................................201
calculating fuel economy .......205
cap ...........................................202
capacity ...................................220
choosing the right fuel ...........203
comparisons with EPA fuel
economy estimates .................208
detergent in fuel .....................204
filling your vehicle with
fuel ...........................201–202, 205
filter, specifications ........205, 220
fuel pump shut-off switch .....150
improving fuel economy ........205
octane rating ...................204, 225
quality ......................................204
running out of fuel .................204
safety information relating to
automotive fuels .....................201Fuses ..................................151–152
G
Garage door opener ....................46
Gas cap (see Fuel cap) ............202
Gas mileage (see Fuel
economy) ...................................205
Gauges .........................................13
GAWR (Gross Axle Weight
Rating) .......................................141
calculating ...............................143
definition .................................141
driving with a heavy load ......141
location ....................................141
GVWR (Gross Vehicle Weight
Rating) .......................................141
calculating .......................141, 143
definition .................................141
driving with a heavy load ......141
location ....................................141
H
Hazard flashers .........................150
Head restraints .....................75, 77
Headlamps ...................................34
aiming ........................................36
autolamp system .................34, 48
bulb specifications ....................39
daytime running lights .............34
flash to pass ..............................35
high beam .................................35
replacing bulbs .........................40
turning on and off ....................34
Heating
heater only system ...................31
Hood ..........................................187
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